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China factory Stainless Steel Idler Taper Transmission Drive CZPT Roller Chain and Sprockets

Product Description

Business type

Manufacturer & Exporter

Main export market

Europe, North and South America, Southeast Asia, Oceania, Middle East, Africa

Material

Alloy Steel, Carbon Steel, Stainless Steel,Aluminum, Copper, Brass

Manufacturing method

Forged and then machined, hobbed, if need can also weld

Heat treatment

Hardening and Tempering, High Frequency Quenching, Carburizing Quenching

Surface treatment

Oxide black, Galvanized, Nickel plated, Chrome plated,Painted and so on

Model

ANSI: 25/35/41/40/50/60/80/100/120/140/160/180/200/240

DIN/ISO:04C/06C/085/08A/10A/12A/16A/20A/24A/28A/32A/36A/40A/48A

DIN/ISO:04B/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B/36B/40B/48B

Process

Forging, Hobbing, Precision machining

Teeth

8T-100T

Type

Type A sprockets :Plate (without Hub)

Type B sprockets:One side with hub

Type C sprockets: Double side with hub

Finished bore sprockets:With the inner hole ,keyway and screw

1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements

We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.


 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Samples:
US$ 35/kg
1 kg(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

drive sprocket

What are the temperature limits for the operation of drive sprockets?

The temperature limits for the operation of drive sprockets depend on the material used in their construction and the specific application they are intended for. Different materials have different temperature ranges in which they can effectively function without significant degradation or failure. Here are some general guidelines regarding temperature limits for common drive sprocket materials:

  • 1. Steel Sprockets: Steel sprockets are widely used and have a broad temperature range. In most cases, they can operate efficiently within temperatures ranging from -20°C to 250°C (-4°F to 482°F). However, for high-temperature applications beyond this range, special heat-resistant steels may be required.
  • 2. Cast Iron Sprockets: Cast iron sprockets are suitable for temperatures between -20°C to 200°C (-4°F to 392°F). They are commonly used in various industrial applications.
  • 3. Plastic or Nylon Sprockets: These sprockets have lower temperature limits and are generally suitable for temperatures ranging from -40°C to 100°C (-40°F to 212°F). They are often used in lighter-duty applications.
  • 4. Aluminum Sprockets: Aluminum sprockets have a temperature range of about -40°C to 150°C (-40°F to 302°F). They are commonly used in lightweight applications where weight is a critical factor.

It’s essential to select the appropriate material for your drive sprocket based on the operating conditions and temperature requirements of your specific application. Extreme temperatures outside the recommended range can lead to premature wear, reduced performance, and even failure of the sprocket.

Always refer to the manufacturer’s specifications and consult with experts in the field to ensure that you are using the right type of drive sprocket for the temperature conditions in your application.

drive sprocket

How do I prevent chain slippage and skipping issues with drive sprockets?

Chain slippage and skipping issues with drive sprockets can lead to poor power transmission, decreased efficiency, and potential safety hazards. To prevent these problems, you can take the following measures:

  • 1. Proper Chain Tension: Ensure that the chain tension is within the manufacturer’s recommended range. Too much tension can overload the sprockets and chain, leading to premature wear, while too little tension can cause the chain to slip or skip.
  • 2. Regular Lubrication: Keep the chain and drive sprockets well-lubricated with the appropriate chain lubricant. Lubrication reduces friction and wear, improving the overall efficiency of the power transmission system.
  • 3. Correct Chain Size and Type: Use the correct size and type of chain for your drive sprockets. Mismatched chains can cause irregular engagement with the sprockets, leading to slippage and skipping.
  • 4. Check for Chain Wear: Regularly inspect the chain for signs of wear, such as elongation or stiff links. Replace the chain when it reaches its recommended wear limit to maintain proper engagement with the sprockets.
  • 5. Sprocket Inspection: Inspect the drive sprockets for wear, damage, or worn-out teeth. Worn sprockets can cause the chain to slip or skip. Replace sprockets when necessary.
  • 6. Avoid Overloading: Avoid subjecting the power transmission system to excessive loads or sudden torque, as this can lead to chain slippage or even chain breakage.
  • 7. Maintain Proper Alignment: Ensure that the drive sprockets and driven sprockets are correctly aligned. Misalignment can cause uneven wear on the chain and sprockets, leading to slippage.
  • 8. Address Chain Tensioner Issues: If your system includes chain tensioners, ensure that they are functioning correctly and not causing unnecessary tension or slack in the chain.
  • 9. Replace Worn Components: When replacing the chain or sprockets, ensure that all components are compatible and in good condition.

By following these preventive measures and conducting regular maintenance, you can reduce the risk of chain slippage and skipping issues, prolong the lifespan of your drive sprockets, and maintain the overall efficiency of your power transmission system.

drive sprocket

What are the different types of drive sprockets commonly used in various applications?

Drive sprockets come in various configurations to cater to different applications and requirements. The choice of drive sprocket depends on factors such as the type of power transmission system, the desired gear ratio, the application’s load and speed, environmental conditions, and more. Here are some common types of drive sprockets:

1. Plain Bore Sprockets: These sprockets have a plain bore without any keyway or set screw. They are typically mounted on a shaft using a separate bushing or clamping mechanism. Plain bore sprockets offer flexibility in shaft mounting options and are commonly used in various industrial applications.

2. Finished Bore Sprockets: Finished bore sprockets come with a pre-machined bore and keyway, making them ready for installation on a specific shaft size. They are often secured using set screws or other locking mechanisms. Finished bore sprockets offer convenience and ease of installation, which is useful for many industrial and machinery applications.

3. Taper-Lock Sprockets: Taper-lock sprockets have a unique hub design that allows them to be easily mounted and dismounted from a shaft without the need for keyways or set screws. They are secured to the shaft using a tapered bushing that provides a tight fit and reliable connection. Taper-lock sprockets are widely used in conveyor systems and power transmission applications.

4. Double Single Sprockets: Also known as duplex sprockets, double single sprockets feature two sets of teeth side by side. They are used with duplex roller chains and provide a higher load-carrying capacity compared to standard single sprockets. Double single sprockets are commonly used in heavy-duty applications that require increased strength and durability.

5. Idler Sprockets: Idler sprockets do not transmit power but instead serve to guide and tension the chain in a power transmission system. They are often used to redirect the chain’s path, maintain tension, and improve the chain’s wrap around the driven sprocket. Idler sprockets are essential in keeping the chain properly aligned and preventing slack.

6. Weld-On Sprockets: Weld-on sprockets are designed to be welded directly onto a piece of equipment or machinery. They are often used in custom or specialized applications where a specific sprocket size or configuration is required. Weld-on sprockets offer secure attachment and precise alignment.

7. Plastic Sprockets: Plastic sprockets are made from high-quality engineering plastics and are known for their lightweight, corrosion resistance, and low noise operation. They are commonly used in applications where metal sprockets may not be suitable, such as in food processing and beverage industries.

8. Rack and Pinion Sprockets: Rack and pinion sprockets are used in rack and pinion systems, where the sprocket (pinion) engages with a linear rack to convert rotational motion into linear motion or vice versa. These systems are commonly used in machinery, automation, and steering applications.

The type of drive sprocket used in a particular application depends on the specific requirements of the system. Factors such as load capacity, speed, space limitations, and environmental conditions play a significant role in selecting the appropriate drive sprocket for optimal performance and longevity.

China factory Stainless Steel Idler Taper Transmission Drive CZPT Roller Chain and Sprockets  China factory Stainless Steel Idler Taper Transmission Drive CZPT Roller Chain and Sprockets
editor by CX 2023-09-30

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drivesprocket

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Manufacturer supplier exporter of bush chains

We specializing in the production of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and more.

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