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China Professional Excavator Drive Gear, Chain Sprocket for Dx220

Product Description

1. Description:

Machine No.:   DX220
Description:  Sprocket
Logo:  Beneparts
Surface Hardness  52 ~ 58
Color:  Yellow or others
Production Method:  Casting / Forging
Material:  50Mn

2. Our products range

  
3. Our production line:

4.Popular items blow for reference:

Brand Model
Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
    PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
   
    EX30 EX40 EX55 EX60-2/3/5
EX70 EX100-1/3/5/ EX120-1/3/5 EX150
EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
UH083 UH045 UH571  
   
   ZAX55 ZAX70 ZAX120 ZAX200
ZAX210 ZAX230 ZAX240 ZAX330
ZAX450      
   
   
  DH55 DH80 DH130 DH150
DH220 DH258 DH280 DH300
DH320 DH360 DH370 DH400
DH420 DH500    
DX300 DX370 DX380  
   
    SK035 SK035SR SK30 SK35
SK45 SK50-1 SK50-6 SK55
SK60-3 SK60-1/2/5 SK60-8 SK100
SK120 SK130-8 SK200-3/5/8 SK210
SK230 SK250 SK300 SK320
SK330 SK350 SK07N2  
   
   SH35 SH55 SH60 SH65
SH75 SH100 SH120 SH120A3
SH200 SH220 SH265 SH280
SH300 SH320 SH340 SH350
SH430 LS2800    
   
       HD250 HD400 HD450 HD700
HD770 HD820 HD1571 HD1250
HD1430      
   
     R55 R60-5/7/8 R80 R130
R150LC-7 R200 R210-3 R220-5
R225-7 R275 R290 R300
R320 R305 R360 R450
   
  R914 R924 R934C R944C
   
  CX35 CX45 CX55 CX240
   
  KX35 KX50 KX55 KX80
KX185      
   
    SWE35 SWE40 SWE50 SWE55
SWE60 SWE70 SWE85 SWE330
   
  IHI30 IHI35 IHI80 IHI85
   
  TB150 TB175    
   
  FR65 FR85    
   
   
  SY65 SY200 SY215 SY330
   
     YC13 YC35 YC45 YC60
YC85 YC135    
   
   
  VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
VIO75 YM75      
   
   D3B D3C D4 D4D D4E
D4H D5 D5B D5C
D5H D5M D5N D6
D6C D6D D6R D6H
D6T D7G D7R D7H
D8N D8L D8T D8R
D8H D8K D9L D9N
D9R D9T D10N D10R
D10T D11N D11R  
   
   D20 D31 D37EX-21 D40
D41P-6 D41E-6 D50 D53
D51EX-22 D60 D65 D65-12
D61EX-12 D65EX-12 D65PX-12 D80
D85 D85EX-15 D85-21 D155
D155A-1 D155A-2 D155A-3 D155A-5
D155-6 D275 D355A-3 D375-5
BD2G      

5. Our warehouse:

6.Company information

HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
 
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
 
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
 
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
 

Type: Sprocket
Application: Excavator
Certification: CE
Condition: New
Production Method: Casting / Forging
Machine No.: Dx220
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

drive sprocket

How do I properly clean and lubricate drive sprockets to prolong their lifespan?

To prolong the lifespan and ensure optimal performance of your drive sprockets, regular cleaning and lubrication are essential. Here’s a step-by-step guide on how to clean and lubricate drive sprockets:

  1. 1. Cleaning:

Before lubricating the sprockets, it’s crucial to clean them thoroughly to remove dirt, debris, and old lubricants. Follow these steps:

  • Use a stiff brush or compressed air to remove loose dirt and debris from the sprocket teeth and chain.
  • Prepare a cleaning solution by mixing mild detergent or degreaser with water. Avoid using harsh chemicals that could damage the sprockets or the surrounding components.
  • Using a clean cloth or brush, apply the cleaning solution to the sprockets and scrub away any stubborn grime.
  • Rinse the sprockets with clean water to remove the cleaning solution and remaining debris.
  • Dry the sprockets thoroughly using a clean cloth or allow them to air dry.
  1. 2. Lubrication:

Once the sprockets are clean and dry, it’s time to apply lubrication. Lubrication helps reduce friction, prevent wear, and protect the sprockets from corrosion. Here’s how to properly lubricate the drive sprockets:

  • Choose a suitable lubricant specifically designed for sprockets and chains. It’s essential to use a lubricant that is appropriate for the application and environmental conditions.
  • Apply a small amount of lubricant to each sprocket tooth while rotating the chain to ensure even coverage.
  • Allow the lubricant to penetrate the sprocket teeth and chain links. This may take a few minutes.
  • Wipe off any excess lubricant with a clean cloth to prevent accumulation of dirt and debris.
  • Check the manufacturer’s recommendations for lubrication intervals and reapply the lubricant as needed based on the operating conditions.

Regularly cleaning and lubricating your drive sprockets will help extend their lifespan, reduce maintenance issues, and optimize the performance of your power transmission system. Remember to follow the manufacturer’s guidelines and best practices for cleaning and lubricating to achieve the best results.

drive sprocket

How do I extend the lifespan of drive sprockets and prevent premature wear?

Extending the lifespan of drive sprockets is essential for maintaining the efficiency and reliability of power transmission systems. Here are some key practices to prevent premature wear and increase the longevity of drive sprockets:

  1. Regular Lubrication: Apply the appropriate lubricant to the sprocket and chain or belt at recommended intervals. Proper lubrication reduces friction, wear, and heat buildup, which helps prolong the life of the sprocket.
  2. Correct Tensioning: Ensure the chain or belt is correctly tensioned. Excessive tension can cause extra stress on the sprocket and lead to premature wear, while insufficient tension can result in slippage and poor power transmission.
  3. Keep Clean: Regularly clean the sprocket and surrounding areas to prevent the buildup of debris, dirt, and grime. Contaminants can accelerate wear and cause damage to the sprocket teeth and chain or belt.
  4. Choose the Right Material: Select sprockets made from materials suitable for the specific application. Steel sprockets are known for their durability and strength, while aluminum sprockets offer lightweight options with adequate strength for certain applications.
  5. Inspect for Damage: Regularly inspect the sprocket teeth for signs of wear, chipping, or deformation. If any damage is detected, replace the sprocket promptly to prevent further issues.
  6. Correct Alignment: Ensure proper alignment between the sprocket and the driven components. Misalignment can lead to uneven wear and decrease the sprocket’s lifespan.
  7. Avoid Overloading: Avoid subjecting the sprocket to loads beyond its recommended capacity. Overloading can lead to excessive stress and premature failure.
  8. Protect from Corrosion: In corrosive environments, use sprockets with appropriate surface coatings or materials to resist corrosion and increase longevity.
  9. Replace as a Set: When replacing a chain or belt, it is best to replace the sprockets as a set to ensure proper meshing and even wear distribution.
  10. Follow Manufacturer Guidelines: Adhere to the manufacturer’s guidelines for installation, maintenance, and usage of the sprocket and related components.

By following these best practices, you can significantly extend the lifespan of drive sprockets and ensure a reliable and efficient power transmission system in various industrial applications.

drive sprocket

What are the factors that affect gear ratios in drive sprockets and how do they impact performance?

Gear ratios in drive sprockets play a critical role in determining the relationship between the rotational speeds and torques of the driving and driven components in a power transmission system. Several factors can affect gear ratios, and each has a specific impact on the performance of the system. Here are the key factors to consider:

  1. Number of Teeth: The number of teeth on the driving and driven sprockets directly affects the gear ratio. A larger number of teeth on the driving sprocket compared to the driven sprocket results in a higher gear ratio, which increases the output torque while reducing the output speed. Conversely, a smaller number of teeth on the driving sprocket relative to the driven sprocket leads to a lower gear ratio, increasing the output speed while decreasing the output torque.
  2. Sprocket Pitch Diameter: The pitch diameter is the diameter of the imaginary circle formed by the centers of the sprocket’s teeth. It affects the circumferential speed of the sprockets. A larger pitch diameter on the driving sprocket relative to the driven sprocket will result in a higher gear ratio and lower output speed, while a smaller pitch diameter on the driving sprocket will lead to a lower gear ratio and higher output speed.
  3. Chain Pitch: The pitch of the chain or belt used in the system must match the pitch of the sprockets to ensure proper engagement. Using sprockets and chains with different pitches will result in incorrect gear ratios and potential slippage or skipping issues.
  4. Center Distance: The distance between the centers of the driving and driven sprockets, known as the center distance, affects the engagement of the chain or belt. Proper center distance is essential for maintaining correct tension and preventing premature wear.
  5. Sprocket Material and Condition: The material and condition of the sprockets impact their durability and performance. High-quality materials and well-maintained sprockets are essential for achieving consistent gear ratios and minimizing wear on the chain or belt.
  6. Environmental Conditions: Extreme temperatures, corrosive environments, or abrasive particles can affect the performance of the sprockets and chain, leading to premature wear and altered gear ratios.
  7. Load and Torque Requirements: The load and torque demands of the driven component will influence the choice of gear ratio. Selecting the appropriate gear ratio ensures that the system can handle the required load and torque while providing the desired output speed.
  8. System Efficiency: Gear train efficiency can impact the overall performance of the power transmission system. Efficiency losses in the gear train will affect the actual output torque and speed compared to the theoretical gear ratio.

It’s essential to carefully consider these factors when designing a power transmission system with drive sprockets to achieve the desired performance, efficiency, and longevity. Consulting with experienced engineers or sprocket manufacturers can help in selecting the optimal gear ratios for specific applications.

China Professional Excavator Drive Gear, Chain Sprocket for Dx220  China Professional Excavator Drive Gear, Chain Sprocket for Dx220
editor by CX 2023-09-22

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