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China wholesaler High Quality Excavator Chassis Components Drive Sprocket for Conveyor Line Industrial Sprocket

Product Description

High Quality Excavator Chassis Components Drive Sprocket For Conveyor Line Industrial Sprocket
Our Sprocket for Conveyor Line,Industrial Sprocket include standard sprocket, special sprocket, we can produce as per your drawing or sample
If you need sprocket with bearing, with taper bush, we can also arrange
And you can also decide the material of sprocket and heat treatment way of sprocket, we can produce as per your special request

Our sprocket is produced by CNC machines and quality well controlled
 

1.       Rang of product

   03/04/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B

   25/35/40/41/50/60/80/100/120/140/160/180/200/240

2.       Max. processing diameter:ø=1450mm

The series of finished-bore sprocket

1.       Rang of products

   06B/08B/10B/12B/16B/20B/

  35/40/41//50/60/80/100/120/140/160

2.       Max. processing diameter:ø=1450mm

Taper bore sprocket of BTL series

1.       Rang of product

06B/08B/10B/12B/16B/20B

35/40/41//50/60/80/100/120/140/160

2.       Max. processing diameter:ø=1450mm.

Max. coordinated taper bush:8065

Taper bore sprocket of QTL serie

1.       Rang of product

   35/40/41//50/60/80/100/120/140/160/200

2.       Max. processing diameter:ø=1450mm.

Max. coordinated QD cover:N

STL taper bore sprockets

1.       Rang of product

   35/40/41//50/60/80/100/120/140/160/200

2.       Max. processing diameter:ø=1450mm.

Max. coordinated Browning cover:U2 

Molten sprocket wheel

1.       Rang of product

   06B/08B/10B/12B/16B/20B/24B(technological-bore & BTL taper bore)

   We feel honoured to offer made to order product

2.       Max. processing diameter:ø=1450mm. Max. coordinated taper

   bush:5050

3.       Max. weight of the casting 2000kg.

Coarse pitch conveyor sprocket

1.       Rang of product

   P50/P75/P100/P50.8

BTL taper bore sprocket of  standard series

1.       Rang of product

   06B/08B/10B/12B/16B/20B

   35/40/50/60/80/100/120/140/160

Flat-top conveyor sprockets

1.       Rang of product

   P 1/2″

Idle gear

1.       Rang of products

   06B/08B/10B/12B/16B

   35/40/41/50/60/80

Worm wheels &Worms

1.       Rang of product( Module M1M3,Pressure angle20°

2.       Rang of product( diametral pitch 4DP16PD,

Pressure angle14.5°

Cylindrical spur gear

1.       Rang of product( Module M1M6,Pressure angle20° Pierce

2.       Rang of product( diametral pitch 4DP16PD,Pressure angle20°/14.5°. CZPT taper bore

Straight bevel gear

1.       Rang of product( Module M1.5M5,Pressure angle20° Pierce

2.       Rang of product( diametral pitch 4DP16PD,Pressure  angle20°/14.5°  CZPT taper bore

HangZhou CZPT Industry Co., Ltd. is a specialized supplier of a full range of sprockets.
 
Due to our CZPT in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the trust of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets.Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria.
 
With many years’ experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services.
 
Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.

 

Standard Or Nonstandard: Standard
Application: Machinery, Industry
Hardness: Hardened
Customization:
Available

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Customized Request

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

drive sprocket

What are the noise and vibration levels associated with drive sprocket systems?

The noise and vibration levels associated with drive sprocket systems can vary depending on several factors, including the type of sprocket, the design of the system, the speed of operation, and the condition of the components. Here are some key points to consider:

  • 1. Roller Chain Sprockets: In systems that use roller chains, the noise and vibration levels are generally higher compared to other types of power transmission systems. The impact of the chain engaging with the sprocket teeth can produce noise and vibration, especially at higher speeds.
  • 2. Tooth Profile and Design: The design and profile of the sprocket teeth can influence the noise level. Sprockets with irregular tooth profiles or poor manufacturing may produce higher noise and vibration levels.
  • 3. Lubrication: Proper lubrication of the sprocket and chain can help reduce noise and vibration by minimizing metal-to-metal contact and reducing friction.
  • 4. Alignment and Tension: Misalignment of the sprockets or improper chain tension can lead to increased noise and vibration due to uneven loading and wear.
  • 5. Wear and Maintenance: Worn-out sprockets or chains can increase noise levels and cause vibrations. Regular inspection and maintenance can help identify and address such issues.
  • 6. Damping and Isolation: In some applications, damping and isolation techniques may be used to reduce the transmission of vibrations to other parts of the machinery.

To minimize noise and vibration levels in drive sprocket systems, it’s essential to choose high-quality sprockets and chains, ensure proper alignment and tension, and perform regular maintenance. Additionally, using noise-absorbing materials and employing vibration isolation techniques can further help in reducing the overall noise and vibration levels in the system.

drive sprocket

How do I calculate the gear ratio for a drive sprocket and chain setup?

Calculating the gear ratio for a drive sprocket and chain setup involves understanding the relationship between the number of teeth on the sprockets in the system. The gear ratio is a crucial factor that determines the speed and torque output of the system. Here’s how you can calculate the gear ratio:

  1. Count the Teeth: Begin by counting the number of teeth on both the driving sprocket (connected to the power source) and the driven sprocket (connected to the load).
  2. Divide the Number of Teeth: Divide the number of teeth on the driven sprocket by the number of teeth on the driving sprocket.

The formula for calculating the gear ratio (GR) can be expressed as:

GR = Number of Teeth on Driven Sprocket / Number of Teeth on Driving Sprocket

For example, if the driven sprocket has 20 teeth and the driving sprocket has 10 teeth, the gear ratio would be:

GR = 20 / 10 = 2

In this case, the gear ratio is 2, which means that the driven sprocket will rotate twice for every single rotation of the driving sprocket. Gear ratio values greater than 1 indicate that the driven sprocket rotates at a higher speed than the driving sprocket, providing an increase in speed with a corresponding decrease in torque. Conversely, gear ratio values less than 1 indicate a reduction in speed and an increase in torque.

It’s essential to consider the gear ratio carefully when designing a drive sprocket and chain setup for specific applications. The gear ratio determines the mechanical advantage of the system, affecting its overall performance, speed, and torque output. By selecting the appropriate sprocket sizes and gear ratio, you can optimize the efficiency and functionality of the power transmission system for your particular machinery or equipment.

drive sprocket

How do drive sprockets work in conjunction with chains and other components?

In a mechanical power transmission system, drive sprockets play a vital role in working with chains and other components to transfer rotational motion and power from one shaft to another. The interaction between drive sprockets, chains, and additional components is essential for the efficient functioning of the system.

1. Chain Engagement: Drive sprockets are designed with teeth that correspond to the pitch of the chain they are intended to work with. When power is applied to the drive sprocket, it rotates, causing the teeth to engage with the links of the chain. This engagement creates a positive drive system, where the sprocket and chain move in sync, transmitting motion and power along the chain’s length.

2. Chain Wrap: The chain wraps partially around the circumference of the drive sprocket. The degree of wrap, known as the chain wrap angle, influences the efficiency of power transmission and the sprocket’s ability to maintain a secure grip on the chain. A larger chain wrap angle generally results in better power transmission and reduced likelihood of chain slippage.

3. Chain Tension: To maintain proper chain engagement, tension must be applied to the chain. Drive sprockets are often mounted on an adjustable shaft or a tensioner to ensure the chain remains tight. Proper chain tension prevents excess slack, reduces vibration, and minimizes the risk of the chain disengaging from the sprocket.

4. Interaction with Driven Sprockets: In many systems, the drive sprocket is connected to a driven sprocket through a continuous loop of chain. When the drive sprocket rotates, it pulls the chain along, causing the driven sprocket to rotate as well. This allows the transmission of motion and power from the input shaft (connected to the drive sprocket) to the output shaft (connected to the driven sprocket).

5. Gear Ratio: The combination of the number of teeth on the drive sprocket and the driven sprocket determines the gear ratio of the system. The gear ratio affects the speed and torque output of the mechanical system. By altering the size of the sprockets, the gear ratio can be modified to suit specific operational requirements.

6. Lubrication: Proper lubrication of the chain-sprocket interface is crucial for reducing friction, wear, and noise. Lubricants ensure smooth movement of the chain on the sprocket, thereby enhancing the overall efficiency and lifespan of the system.

Overall, drive sprockets, in conjunction with chains and other components, facilitate the efficient and reliable transfer of power in mechanical systems. Their precise design, engagement with the chain, and interaction with driven sprockets ensure smooth and controlled motion, making them essential components in a wide range of applications.

China wholesaler High Quality Excavator Chassis Components Drive Sprocket for Conveyor Line Industrial Sprocket  China wholesaler High Quality Excavator Chassis Components Drive Sprocket for Conveyor Line Industrial Sprocket
editor by CX 2023-11-06

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Manufacturer supplier exporter of bush chains

We specializing in the production of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and more.

We have exported our products to clients around the world and earned a good reputation because of our superior product quality and after-sales service.

We warmly welcome customers both at home and abroad to contact us to negotiate business, exchange information and cooperate with us.