Product Description
OLA Mechanical Machinery Suppliers Mini Excavator Drive Sprocket Wheel China E120B Excavator Parts Sprocket
Product Description
Excavator Drive Sprocket
The Excavator Drive Sprocket, Also Known As The Excavator Sprocket Wheel, is another crucial component of an excavator’s Undercarriage System. It is connected to the final drive motor and engages with the excavator’s Track Chain.
The Drive Sprocket Is Typically Located At The Rear Of The Excavator And Is Responsible For Driving The Tracks And Propelling The Machine CZPT Or Backward. The Sprocket Is Comprised Of Teeth That Mesh With The Links Of The Track Chain, Enabling The Excavation Machine To Move.
Like Other Components Of The Undercarriage System, The Drive Sprocket Is Made From Durable Materials, Such As Steel. It Undergoes Heat Treatment Processes To Enhance Its Strength And Wear Resistance, As It Experiences Substantial Forces And Friction During Operation.
Structure Of Products
-The Drive Sprocket Is Typically Located At The Rear Of The Excavator And Is Connected To The Final Drive Motor.
-It Is A Large, Toothed Wheel That Meshes With The Track Links To Provide Traction And Movement.
-The Sprocket Is Usually Made Of High-Strength Steel To Withstand The Heavy Loads And Impact Forces Generated During Operation.
-The Tooth Design May Vary Depending On The Manufacturer, But It Is Typically A Single-Tooth Or Double-Tooth Configuration.
Detailed Photos
Product Parameters
Product Name | Sprocket |
Keywords | Excavator Drive Sprocket |
Material | 40MN/35MnB |
Finish | Smooth |
Colors | As per to customer’s request |
Technique | Forging &casting |
Weight | 10-50kg |
Surface Hardness | HRC50-56,Deepth:4mm-10mm |
Size | standard or Customized |
Process | Forging Casting |
Test Report | Provided |
Shape | Round |
Quality | 100% Tested |
OEM | OEM Services Provided |
MOQ | 1 Piece |
Parame Code |
A | M | P | H | W | N-φ | Z |
DH55/R60 | 250 | 465 | 135 | 42 | 18 | 12-φ17 | 21 |
DH130 | 325 | 592 | 171 | 56 | 18.7 | 15-φ17.5 | 21 |
DH170 | 362 | 645 | 171 | 64 | 21.6 | 21-φ18 | 23 |
DH370 | 490 | 740 | 216 | 90 | 33 | 28-φ21 | 21 |
DH400 | 490 | 740 | 216 | 90 | 33 | 28-φ21 | 21 |
DH220/R225-7 | 402 | 660 | 190 | 68 | 18 | 30-φ16 | 21 |
DH280 | 450 | 760 | 203 | 74 | 25.5 | 16-571.5 | 23 |
DH450 | 325 | 590 | 171 | 52 | 22.4 | 15-φ17 | 21 |
E55 | 230 | 424 | 135 | 49 | 14.5 | 9-φ15.5 | 19 |
E70B | 265 | 555 | 135 | 38 | 18 | 12-φ16 | 25 |
E70B-3 | 288 | 555 | 135 | 38 | 17 | 12-φ16 | 25 |
E120B | 346 | 600 | 171.5 | 52 | 21 | 15-φ18 | 21 |
E200B | 415 | 660 | 190 | 63 | 22.3 | 14-φ21.5 | 21 |
E305.5B | 230 | 428 | 135 | 49 | 16 | 12-φ15 | 19 |
E320 | 456 | 660 | 190 | 65 | 23 | 16-φ21 | 21 |
E325 | 450 | 697 | 203 | 75 | 27 | 18-φ21.5 | 21 |
E330 | 515 | 813 | 216 | 80.5 | 28 | 16-φ21.5 | 23 |
E345 | 577 | 810 | 216 | 86 | 23 | 20-φ25 | 23 |
E450 | 561 | 885 | 216 | 86 | 26 | 24-φ27 | 25 |
E300B | 450 | 770 | 190 | 70 | 25 | 16-φ21 | 25 |
Paramd Code |
A | M | P | H | W | N-l | Z |
EC140 | 366 | 591 | 171.5 | 58 | 16 | 22-φ17 | 21 |
EC150 | 320 | 650 | 171.1 | 56 | 15 | 20-φ18 | 23 |
EC240 | 410 | 658 | 190 | 62 | 21.4 | 18-φ19 | 21 |
EC290 | 450 | 704 | 203 | 84 | 28 | 16-φ21 | 21 |
EC360 | 450 | 760 | 216 | 90 | 27 | 24-φ21 | 21 |
EC460/R450 | 461 | B19 | 216 | 87 | 26 | 24-φ21 | 23 |
EX30-5 | 204 | 350 | 101 | 28 | 14.6 | 9-φ13 | 21 |
EX35 | 210 | 350 | 101 | 27 | 15 | 9-φ13 | 21 |
EX55 | 230 | 420 | 135 | 42 | 12.3 | 9-φ15 | 19 |
EX60-1 | 290 | 535 | 154 | 50 | 18 | 12-φ17 | 21 |
EX70 | 330 | 535 | 154 | 40 | 19.6 | 12-φ18 | 23 |
EX90 | 330 | 535 | 154 | 40 | 19.6 | 12-φ18 | 21 |
EX100 | 356 | 590 | 171 | 58 | 21.7 | 16-φ17 | 21 |
EX136 | 370 | 591 | 171 | 56 | 16 | 16-φ18 | 21 |
EX150-1/EX150 | 365 | 643 | 171 | 65 | 17 | 22-φ17 | 23 |
EX200-1 | 415 | 657 | 175 | 63 | 21.6 | 16-φ22 | 23 |
EX200-2 | 430 | 658 | 190 | 70 | 20.8 | 16-φ21.5 | 21 |
EX200-3 | 419 | 658 | 190 | 70 | 24 | 16-φ22 | 21 |
EX300-3 | 465 | 704 | 203 | 90 | 28 | 20-φ22 | 21 |
UH04-7 | 268 | 600 | 171.5 | 64 | 16 | 16-φ18 | 21 |
UH045 | 284 | 600 | 171 | 67 | 19 | 16-φ19 | 21 |
UH571-5 | 245 | 535 | 154 | 50 | 14 | 121-φ18 | 21 |
UH571-7 | 245 | 534 | 54 | 49 | 16 | 12-φ17 | 21 |
UH063 | 330 | 655 | 171 | 66 | 18.5 | 16-φ17.5 | 23 |
UH081 | 276 | 665 | 175 | 65 | 22.3 | 14-φ21.5 | 21 |
UH083 | 370 | 660 | 175 | 70 | 23 | 16-φ22 | 23 |
HD307 | 265 | 514 | 135 | 38 | 18 | 12-φ17.5 | 23 |
HD550-3 | 362 | 650 | 171 | 64 | 22.7 | 15-017.5 | 23 |
HD550-7 | 362 | 650 | 171 | 64 | 22.7 | 21-φ18 | 23 |
HD700-2 | 362 | 590 | 171 | 60 | 21 | 15-φ17.5 | 21 |
HD1880 | 556 | B21 | 216 | 90 | 28 | 24-φ25 | 23 |
HD800 | 402 | 660 | 190 | 62 | 21.3 | 22-φ18 | 21 |
MS120-2 | 380 | 645 | 171 | 5B | 20 | 16-φ18 | 23 |
MS110-B/MS110 | 240 | 506 | 135 | 38 | 18.5 | 16-φ13 | 23 |
TB175 | 250 | 530 | 154 | 36 | 16 | 12-φ16 | 21 |
PC20 | 190 | 380 | 101 | 27 | 15 | 9-φ13 | 23 |
PC30 | 190 | 350 | 101 | 27 | 14.5 | 9-φ13 | 21 |
PC30-7 | 210 | 385 | 101 | 25 | 15.6 | 9-φ13 | 23 |
PC30-10 | 210 | 385 | 101 | 27 | 14 | 12-φ13 | 23 |
PC40-7 | 210 | 420 | 135 | 36 | 16 | 9-φ13 | 21 |
PC60-6/7 | 265 | 525 | 154 | 36 | 15 | 12-φ16 | 21 |
PC75 | 265 | 480 | 154 | 36 | 15 | 12-φ15.5 | 19 |
PC90 | 324 | 538 | 175 | 40 | 16.2 | 15-φ19 | 19 |
PC120-6 | 400 | 600 | 175 | 42 | 14.4 | 15-φ18 | 21 |
PC150 | 424 | 660 | 190 | 60 | 21.6 | 15-φ18 | 21 |
PC200-1 | 346 | 660 | 190 | 68 | 17 | 6-φ60 | 21 |
PC200-5 | 473 | 660 | 190 | 73 | 18 | 20-φ19 | 21 |
PC200-5 | 473 | 660 | 175 | 68 | 19 | 20-φ19 | 23 |
Our Advantages
-Quenching Process
1.Improve Surface Hardness:
The Quenching Process Can Greatly Increase The Hardness Of The Drive Sprocket Surface, Thereby Increasing The Wear Resistance And Fatigue Resistance Of The Drive Sprocket And Extending The Service Life Of The Drive Sprocket.
2. Enhanced Wear Resistance:
After Quenching, A Dense Wear-Resistant Layer Is Formed On The Surface Of The Drive Sprocket, Which Can Effectively Resist Friction And Wear, Improve The Wear Resistance Of The Drive Sprocket, And Have Better Durability Under Harsh Working Conditions.
3. Improve Strength And Toughness:
The Rapid Cooling During The Quenching Process Refines The Grains In The Drive Sprocket, Thereby Improving Its Strength And Toughness, Increasing The Load-Bearing Capacity And Fracture Resistance, Making The Drive Sprocket More Reliable And Stable Under High Loads And Harsh Working Conditions.
-Enhanced Traction:
The Drive Sprockets Play A Vital Role In Providing The Necessary Traction For An Excavator To Move Smoothly On Various Terrains.
-Improved Durability
Drive Sprockets Are Designed To Withstand Heavy Loads, Constant Friction, And CZPT Environments. They Are Usually Made From High-Quality, Durable Materials Like Hardened Steel, Which Enhances Their Resistance To Wear And Tear.
-Efficient Power Transmission:
The Drive Sprockets Transfer Power From The Final Drive Motor To The Track Chain, Efficiently Converting Rotational Force Into Linear Movement. This Ensures That The Engine Power Is Effectively Utilized To Propel The Excavator, Improving Overall Efficiency And Productivity.
Related Products
Company Profile
FAQ
1. How Do You Ensure The Parts You Send Are High Quality?
Once We Receive The Raw Material We Will Do The Chemical Composition Testing And In Production, Our QC Will Do The Random Inspection Of Every Lot of The Dimensions, Appearance, Mechanical Properties Hardness, Impact Value, Etc. To Make Sure Every Part Is Qualified.
2. What Is The Payment Term?
Usually 50% Deposit And The Balance Before The Shipment Or Against The BL Copy. TT, LC Is Welcome.
3. If We Want To Do Our Logo, Is That Acceptable?
Yes, OEM &ODM Are Welcome.
4. What’s The Lead Time?
For The Normal Order, It Usually Takes 15-30 Days After Receiving The Deposit As Agreed.
5. What Kind Of Package Do You Offer?
Normally We Use The Export Standard Pallets, If You Have Any Special Requirements, We Can Discuss Them.
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After-sales Service: | After Sale |
---|---|
Warranty: | 1 Year |
Type: | Bucket Teeth |
Application: | Paving Machinery |
Certification: | CE, ISO9001: 2000 |
Condition: | New |
Samples: |
US$ 60/Piece
1 Piece(Min.Order) | |
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How do I calculate the required torque and power for a drive sprocket setup?
Calculating the required torque and power for a drive sprocket setup involves several factors that need to be considered. The torque and power requirements depend on the application’s specific parameters, such as the desired speed, load, and efficiency of the system. Here’s a step-by-step guide on how to calculate the required torque and power:
- 1. Determine the Load: Identify the load that the drive sprocket needs to move or rotate. The load can be expressed in units of force, such as pounds or newtons.
- 2. Calculate the Torque: Torque is the rotational force applied to the drive sprocket to generate motion. The formula to calculate torque is:
Torque (in Nm) = Load (in N) x Radius of the Drive Sprocket (in meters)
where the radius is the distance from the center of the sprocket to the point where the force is applied. If the radius is not given directly, you can use the diameter and divide it by two to get the radius.
- 3. Account for Efficiency Losses: In real-world systems, some power is lost due to friction and other factors. To account for these losses, you can introduce an efficiency factor (η) into the equation. The formula becomes:
Torque (in Nm) = (Load (in N) x Radius of the Drive Sprocket (in meters)) / Efficiency (η)
- 4. Calculate the Rotational Speed: Determine the required rotational speed of the drive sprocket in revolutions per minute (RPM) or radians per second (rad/s).
- 5. Calculate the Power: Power is the rate at which work is done. It is the product of torque and rotational speed. The formula to calculate power is:
Power (in watts or horsepower) = Torque (in Nm) x Rotational Speed (in rad/s)
or
Power (in watts or horsepower) = (Torque (in Nm) x Rotational Speed (in RPM) x 2π) / 60
where 2π is a constant used to convert RPM to rad/s, and 60 is used to convert seconds to minutes.
By following these steps and plugging in the appropriate values, you can calculate the required torque and power for your drive sprocket setup. Keep in mind that real-world conditions may vary, so it’s essential to consider safety factors and any additional loads that may be present in the system.
How do I ensure proper chain tension and alignment with drive sprockets?
Proper chain tension and alignment are critical for the smooth and efficient operation of a drive sprocket and chain system. Incorrect tension and misalignment can lead to premature wear, increased friction, and reduced overall performance. Here are the steps to ensure proper chain tension and alignment:
1. Initial Installation: When installing a new chain on the drive sprockets, ensure that the chain is routed correctly and securely around the sprockets. Check the manufacturer’s guidelines for the recommended tension for your specific chain and sprocket combination.
2. Tension Adjustment: Over time, chains may stretch or experience wear. Regularly check the chain tension and make adjustments as needed to maintain the correct tension. Most drive systems incorporate tensioners or adjustable mounts to facilitate tension adjustments.
3. Proper Tension: The chain should have enough tension to avoid slippage and prevent excessive sagging, but it should not be overly tight, as this can cause premature wear on the chain and sprockets. Follow the manufacturer’s guidelines for the optimal tension range.
4. Alignment: Check the alignment of the drive sprockets and ensure they are in the same plane. Misaligned sprockets can cause the chain to run at an angle, leading to uneven wear and noise. Use alignment tools or laser alignment systems for precise alignment.
5. Chain Sag: In long-chain systems, some sag is normal. However, excessive sag can be problematic. Adjust the tension to minimize sag while allowing enough flexibility for smooth operation.
6. Lubrication: Proper lubrication is essential for reducing friction and wear between the chain and sprockets. Follow the manufacturer’s recommendations for the type and frequency of lubrication.
7. Regular Inspection: Regularly inspect the chain and sprockets for signs of wear, damage, or misalignment. Address any issues promptly to prevent further problems and extend the life of the system.
8. Temperature Considerations: In applications with extreme temperatures, consider the thermal expansion/contraction of the chain. Allow for adjustments to accommodate temperature-related changes.
9. Operational Environment: Environmental factors, such as dust, debris, or corrosive substances, can impact chain performance. Choose appropriate materials and maintenance practices to suit the operating environment.
By following these steps and ensuring proper chain tension and alignment, you can optimize the performance and longevity of your drive sprocket and chain system, reducing downtime and maintenance costs while maximizing efficiency.
What is a drive sprocket, and how does it function in a mechanical system?
A drive sprocket is a critical component of a mechanical power transmission system, commonly found in various machinery and equipment. It plays a fundamental role in transmitting rotational motion and power from one shaft to another using a chain or a toothed belt. The drive sprocket is often connected to the input shaft of the system, and its primary function is to transfer rotational power and torque to the driven sprocket or pulley.
Function: When the drive sprocket receives power from an external source, such as an engine or an electric motor, it rotates, engaging with the teeth of the chain or belt. As the drive sprocket turns, it pulls the chain or belt along with it, causing the driven sprocket or pulley to rotate. This rotational motion is then transferred to the output shaft, which drives the machinery or performs the desired mechanical operation.
Drive sprockets are widely used in various applications, such as bicycles, motorcycles, industrial machinery, conveyor systems, and more. They are especially prevalent in systems where the distance between the input and output shafts is relatively large or where flexibility in power transmission is required.
Design and Construction: Drive sprockets are typically made from durable materials such as steel, cast iron, or engineered plastics, depending on the specific application and requirements. Steel sprockets are commonly used in heavy-duty applications, where strength and resistance to wear are crucial. Cast iron sprockets offer good durability and damping properties, making them suitable for certain industrial applications. Engineered plastics are preferred in applications that require lightweight components, resistance to corrosion, and reduced noise levels.
The number of teeth on the drive sprocket determines the gear ratio between the input and output shafts. By changing the size of the drive sprocket or the driven sprocket, the rotational speed and torque can be adjusted to suit the specific mechanical requirements of the system.
Alignment and Maintenance: Proper alignment of the drive sprocket and the driven sprocket or pulley is crucial for efficient power transmission and to prevent premature wear. Misalignment can cause the chain or belt to run off the sprockets, leading to increased friction, noise, and accelerated wear.
Regular maintenance is essential to ensure the longevity and reliability of the drive sprocket. This includes keeping the sprocket and chain or belt clean, inspecting for signs of wear or damage, and lubricating the chain or belt as needed.
In conclusion, a drive sprocket is a key element in mechanical power transmission systems, providing an efficient and reliable means of transferring rotational motion and power from one shaft to another. Its proper functioning and maintenance are crucial for the overall performance and longevity of the mechanical system it operates in.
editor by CX 2024-03-08