Product Description
Wholesale Hot Selle Customized Machinery CNC Machining Spare Part with Factory Price
Product Description
1. Precision CNC machining parts strictly follow customers’ drawing, packing, and quality requirements.
2. Tolerance: between+/-0.01mm;
3. The high-tech CMM inspector to ensure the quality;
4. Full-Experienced engineers and well professional trained workers;
5. Fast delivery time;
6. Professional advice for our customers;
Detailed Photos
Product Parameters
Our advantage of cnc machining:
| Business Type | Beyond the Manufacturer and strong organized ability in the industrial |
| Benefits | 1. Deeper industrial experience at CNC machining parts service for more than 10-years,our customer’s requirement is our 1st priority. 2. 2D or 3D files is available; 3. We trust the quality priority and we insist the good quality should be based on the customers’ satisfied; 4. Without any MOQ requirement; 5.Faster delivery time; 6. Customized size and specification /OEM available 7. Near ZheJiang Port |
The material
| Materials Accept |
Stainless Steel | SS201, SS303, SS304, SS316 etc. |
| Steel | Q235, 20#, 45#, | |
| Brass | C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37) , C28000(CuZn40) | |
| Iron | 1213, 12L14,1215 etc. | |
| Bronze | C51000, C52100, C54400, etc. | |
| Aluminum | Al6061, Al6063,AL7075,AL5052 etc | |
| Plastic | ABS,POM,PC(Poly-Carbonate),PC+GF,PA(nylon),PA+GF, PMMA(acrylic)PEEK,PEI etc) |
Packaging & Shipping
- We prefer DHL or TNT express or other air freight between 1kg-100kg.
- we prefer sea freight more than 100kg or more than 1CBM
- As per customized specifications.
Company Profile
About us
HangZhou CZPT Technology Co.,Ltd is located in HangZhou City, ZheJiang Province, Which closed the ZheJiang .The Emitech Technology is mainly engaged in the CNC Machinery Industrial Service for 15 years. Our Parts are sold to Europe, America, Japan, South Korea and China in various kinds of industrial.At present, Our company has CNC Turning machines and CNC centers and equip with professional quality and testing instruments.We have full OEM Experience from worldwide, providing them with One-stop solutions for a broad range of applications.We look CZPT to cooperating with you!
Our Advantages
1. Precision CNC machining parts strictly follow customer’s drawing,packing and quality requirement.
2. Tolerance: between+/-0.01mm;
3. The high-tech CMM inspector to ensure the quality;
4. Full-Experienced engineers and well professional trained workers;
5. Fast delivery time;
6. Professional advice for our customers;
After Sales Service
Factory Supply High Demand aluminum machining parts factory
We usually provide 12 Months repair service. If our duty, we will respond to send the new parts.
Our Service
| Our Processing | CNC center, CNC milling, CNC turning, drilling, grinding, bending, stamping, tapping, |
| Surface finish | Polishing, sandblasting, Zinc-plated, nickel-plated, chrome-plated, silver-plated, gold-plated, imitation gold-plated, |
| Tolerance | 0.05mm~0.1mm |
| QC System | 100% inspection before shipment |
| Drawing format | CAD / PDF/ DWG/ IGS/ STEP |
| Packaging | Plastic bag/Standard package / Carton or Pallet / As per customized specifications |
| Payment Terms | 30 -50%T/T in advance, 70-50% balance before delivery; Pay Pal or Western Union is acceptable. |
| Trade terms | EXW, FOB, CIF, As per the customer’s request |
| Shipment Terms |
1)We prefer DHL or TNT express or other air freight between 1kg-100kg. 2) we prefer sea freight more than 100kg or more than 1CBM |
| Note | The CNC machining parts are usually custom-made based on the customer’s drawings and samples. So we need the Down Payment |
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| After-sales Service: | Repaire |
|---|---|
| Warranty: | Half a Year |
| Condition: | New |
| Certification: | CE, RoHS, GS, ISO9001 |
| Standard: | DIN, ASTM, GOST, GB, JIS, ANSI |
| Customized: | Customized |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do I calculate the required torque and power for a drive sprocket setup?
Calculating the required torque and power for a drive sprocket setup involves several factors that need to be considered. The torque and power requirements depend on the application’s specific parameters, such as the desired speed, load, and efficiency of the system. Here’s a step-by-step guide on how to calculate the required torque and power:
- 1. Determine the Load: Identify the load that the drive sprocket needs to move or rotate. The load can be expressed in units of force, such as pounds or newtons.
- 2. Calculate the Torque: Torque is the rotational force applied to the drive sprocket to generate motion. The formula to calculate torque is:
Torque (in Nm) = Load (in N) x Radius of the Drive Sprocket (in meters)
where the radius is the distance from the center of the sprocket to the point where the force is applied. If the radius is not given directly, you can use the diameter and divide it by two to get the radius.
- 3. Account for Efficiency Losses: In real-world systems, some power is lost due to friction and other factors. To account for these losses, you can introduce an efficiency factor (η) into the equation. The formula becomes:
Torque (in Nm) = (Load (in N) x Radius of the Drive Sprocket (in meters)) / Efficiency (η)
- 4. Calculate the Rotational Speed: Determine the required rotational speed of the drive sprocket in revolutions per minute (RPM) or radians per second (rad/s).
- 5. Calculate the Power: Power is the rate at which work is done. It is the product of torque and rotational speed. The formula to calculate power is:
Power (in watts or horsepower) = Torque (in Nm) x Rotational Speed (in rad/s)
or
Power (in watts or horsepower) = (Torque (in Nm) x Rotational Speed (in RPM) x 2π) / 60
where 2π is a constant used to convert RPM to rad/s, and 60 is used to convert seconds to minutes.
By following these steps and plugging in the appropriate values, you can calculate the required torque and power for your drive sprocket setup. Keep in mind that real-world conditions may vary, so it’s essential to consider safety factors and any additional loads that may be present in the system.
How do I extend the lifespan of drive sprockets and prevent premature wear?
Extending the lifespan of drive sprockets is essential for maintaining the efficiency and reliability of power transmission systems. Here are some key practices to prevent premature wear and increase the longevity of drive sprockets:
- Regular Lubrication: Apply the appropriate lubricant to the sprocket and chain or belt at recommended intervals. Proper lubrication reduces friction, wear, and heat buildup, which helps prolong the life of the sprocket.
- Correct Tensioning: Ensure the chain or belt is correctly tensioned. Excessive tension can cause extra stress on the sprocket and lead to premature wear, while insufficient tension can result in slippage and poor power transmission.
- Keep Clean: Regularly clean the sprocket and surrounding areas to prevent the buildup of debris, dirt, and grime. Contaminants can accelerate wear and cause damage to the sprocket teeth and chain or belt.
- Choose the Right Material: Select sprockets made from materials suitable for the specific application. Steel sprockets are known for their durability and strength, while aluminum sprockets offer lightweight options with adequate strength for certain applications.
- Inspect for Damage: Regularly inspect the sprocket teeth for signs of wear, chipping, or deformation. If any damage is detected, replace the sprocket promptly to prevent further issues.
- Correct Alignment: Ensure proper alignment between the sprocket and the driven components. Misalignment can lead to uneven wear and decrease the sprocket’s lifespan.
- Avoid Overloading: Avoid subjecting the sprocket to loads beyond its recommended capacity. Overloading can lead to excessive stress and premature failure.
- Protect from Corrosion: In corrosive environments, use sprockets with appropriate surface coatings or materials to resist corrosion and increase longevity.
- Replace as a Set: When replacing a chain or belt, it is best to replace the sprockets as a set to ensure proper meshing and even wear distribution.
- Follow Manufacturer Guidelines: Adhere to the manufacturer’s guidelines for installation, maintenance, and usage of the sprocket and related components.
By following these best practices, you can significantly extend the lifespan of drive sprockets and ensure a reliable and efficient power transmission system in various industrial applications.
What are the factors that affect gear ratios in drive sprockets and how do they impact performance?
Gear ratios in drive sprockets play a critical role in determining the relationship between the rotational speeds and torques of the driving and driven components in a power transmission system. Several factors can affect gear ratios, and each has a specific impact on the performance of the system. Here are the key factors to consider:
- Number of Teeth: The number of teeth on the driving and driven sprockets directly affects the gear ratio. A larger number of teeth on the driving sprocket compared to the driven sprocket results in a higher gear ratio, which increases the output torque while reducing the output speed. Conversely, a smaller number of teeth on the driving sprocket relative to the driven sprocket leads to a lower gear ratio, increasing the output speed while decreasing the output torque.
- Sprocket Pitch Diameter: The pitch diameter is the diameter of the imaginary circle formed by the centers of the sprocket’s teeth. It affects the circumferential speed of the sprockets. A larger pitch diameter on the driving sprocket relative to the driven sprocket will result in a higher gear ratio and lower output speed, while a smaller pitch diameter on the driving sprocket will lead to a lower gear ratio and higher output speed.
- Chain Pitch: The pitch of the chain or belt used in the system must match the pitch of the sprockets to ensure proper engagement. Using sprockets and chains with different pitches will result in incorrect gear ratios and potential slippage or skipping issues.
- Center Distance: The distance between the centers of the driving and driven sprockets, known as the center distance, affects the engagement of the chain or belt. Proper center distance is essential for maintaining correct tension and preventing premature wear.
- Sprocket Material and Condition: The material and condition of the sprockets impact their durability and performance. High-quality materials and well-maintained sprockets are essential for achieving consistent gear ratios and minimizing wear on the chain or belt.
- Environmental Conditions: Extreme temperatures, corrosive environments, or abrasive particles can affect the performance of the sprockets and chain, leading to premature wear and altered gear ratios.
- Load and Torque Requirements: The load and torque demands of the driven component will influence the choice of gear ratio. Selecting the appropriate gear ratio ensures that the system can handle the required load and torque while providing the desired output speed.
- System Efficiency: Gear train efficiency can impact the overall performance of the power transmission system. Efficiency losses in the gear train will affect the actual output torque and speed compared to the theoretical gear ratio.
It’s essential to carefully consider these factors when designing a power transmission system with drive sprockets to achieve the desired performance, efficiency, and longevity. Consulting with experienced engineers or sprocket manufacturers can help in selecting the optimal gear ratios for specific applications.
editor by Dream 2024-04-19