High-Quality China Custom Drive CHINAMFG Roller Chain 219h 68L and Sprockets 219p20t 49t 53t
Product Description
Our China Custom Drive CHINAMFG Roller Chain 219h 68L and Sprockets 219p20t 49t 53t are engineered with precision and constructed using premium materials. These components are designed for outstanding durability and performance in various industrial applications.
Specifications
| Material: | 45# Steel, 20CrMnTi, 40Cr, 20CrNiMo, 20MnCr5, GCR15SiMn, 42CrMo, 2Cr13 Stainless Steel, Nylon, Bakelite, Copper, Aluminium, etc. |
| Process: | Gear Hobbing, Gear Shaping, Gear Grinding. Process selection varies based on product requirements. |
| Heat Treatment: | Carburizing and quenching, High-frequency quenching, Nitriding, Hardening, and tempering, customized based on material. |
| Testing Equipment: | Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102, Gear measurement center instrument CNC3906T, and other high precision detection equipment. |
| Certification: | GB/T19001-2016/ISO9001:2015 |
| Casting Size: | Max linear size: 1200 mm, Max diameter size: 600 mm |
| Machining Tolerance: | GB/T19001-2016/ISO9001:2015 |
| Machining Surface Roughness: | Ra0.8 ~ 6.3 um |
| Material Standard: | GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR |
| Usage: | Utilized in printing machines, cleaning machines, medical equipment, garden machines, construction machines, electric cars, valves, forklifts, transportation equipment, and various gear reducers. |
| Quality Control: | 100% inspection before packing |
| Manufacture Standard: | 5-8 Grade ISO1328-1997 |
Application Field
Our products find extensive applications across diverse industrial sectors, ensuring seamless operation and increased efficiency in their respective environments.
Testing Ability
| Dimensional | Non-Destructive Tests (N.D.T.) | Chemical & Mechanical |
| Surface Roughness Test | Dye Penetrant | Chemical Analysis |
| Microscopic Measurement | Radiography (RT) | Metallography |
| 3D Scanning | Magnetic Particle (MT) | Tensile Strength |
| CMM | Ultra-Sonic (UT) | Yield Strength |
| Impact Test | Hardness Test | Elongation Rate |
| Shrinkage Rate |
Other Products
EVER-POWER GROUP excels in providing a comprehensive range of industrial products, including:
- Agricultural gearboxes
- Power output shafts
- Sprockets
- Fluid couplings
- Worm gear reducers
- Gears and racks
- Roller chains
- Pulleys
- Planetary gearboxes
- Timing pulleys
- Bushings
Our products are known for their exceptional quality, competitive pricing, and dedicated customer service. We welcome custom orders based on your drawings or samples and assure top-notch service and satisfaction.
FAQs
Q1: What materials are used in the production of the roller chain and sprockets?
A1: We use a variety of materials such as 45# Steel, 20CrMnTi, 40Cr, 20CrNiMo, and more, ensuring durability and high performance.
Q2: What is the quality control process for these products?
A2: Our quality control process includes 100% inspection before packing, spectral analysis during casting, and comprehensive QC inspections before shipment.
Q3: Can I get a customized product based on my requirements?
A3: Absolutely. We offer customization based on your drawings or samples to meet your specific needs.
Q4: What kind of testing equipment is used for quality assurance?
A4: We utilize Rockwell hardness testers, double mesh instruments, gear measurement centers, and other high-precision detection equipment for quality assurance.
Q5: What industries can benefit from your products?
A5: Our products are used in various industries including printing, medical equipment, garden machinery, construction, electric vehicles, and more.
All the content of the page is from the Internet, the content is only as a reference for product selection, our products are replacement parts and not original spare parts; we are not the holder of the original trademarks of the content, our products are only suitable for after-sales replacement parts and not original spare parts, our replacement parts can be perfectly adapted to the original spare parts; if you need to buy original spare parts, please contact the original factory to buy. If you want to buy original spare parts, please contact the original supplier for purchase.
Performance Characteristics of Drive Sprocket
Drive sprockets play a crucial role in the efficient operation of various machinery by transferring rotational motion to linear motion. Here are some key performance characteristics that highlight their importance:
High Durability
Drive sprockets are designed to withstand significant wear and tear. They are often made from robust materials, such as hardened steel, which ensures longevity even under intense conditions.
Precision Engineering
The teeth of drive sprockets are meticulously engineered to ensure seamless engagement with the chain. This precision minimizes the risk of slippage and enhances operational efficiency.
Load Distribution
Drive sprockets are adept at distributing load evenly across the chain, reducing stress on individual chain links and prolonging the lifespan of both the sprocket and the chain.
Resistance to Corrosion
Many drive sprockets are treated or coated to resist corrosion, making them suitable for use in various environments, including those with high moisture or chemical exposure.
Types and Characteristics of Drive Sprocket
Standard Drive Sprockets
These are the most common type, suitable for a wide range of applications. They come in various sizes and configurations to fit different machinery.
Double Pitch Sprockets
Double pitch sprockets feature double the distance between teeth compared to standard sprockets. They are ideal for applications requiring more robust chains and reduced wear.
Split Sprockets
Split sprockets are designed for easy installation and removal without disassembling the chain. This feature makes maintenance more convenient and less time-consuming.
Idler Sprockets
Idler sprockets are primarily used to guide and support the chain, ensuring it remains in the correct position during operation. They do not transmit power but play a vital role in chain longevity.
Material Advantages of Drive Sprocket
Steel Sprockets
Steel is the most common material for drive sprockets due to its exceptional strength and durability. It is suitable for high-load and high-speed applications.
Aluminum Sprockets
Aluminum sprockets are lightweight and resistant to corrosion. They are ideal for applications where weight savings are crucial, such as in automotive and aerospace industries.
Plastic Sprockets
Plastic sprockets are used in applications where low noise and corrosion resistance are priorities. They are commonly found in food processing and packaging machinery.
Applications of Drive Sprocket
Automotive Industry
Drive sprockets are essential components in the automotive industry, used in systems like timing chains and power transmission mechanisms. Their reliability ensures the smooth operation of engines and other critical systems.
Agricultural Equipment
In agricultural machinery, drive sprockets facilitate efficient power transfer, contributing to the performance of equipment such as tractors, harvesters, and irrigation systems.
Construction Equipment
Heavy-duty construction equipment relies on drive sprockets for the reliable operation of machinery like bulldozers, excavators, and cranes. Their durability is critical in harsh environments.
Industrial Machinery
Drive sprockets play a vital role in industrial machinery, ensuring efficient power transmission in conveyor systems, manufacturing equipment, and automated processes.
Marine Applications
In marine environments, drive sprockets are used in various systems, from propulsion to anchor handling. Their corrosion resistance and reliability are essential for maritime operations.
Future Development Trends and Opportunities
The drive sprocket market is poised for significant advancements, driven by innovations in materials science and manufacturing technologies. Here are some key trends and opportunities:
Advanced Materials
Research into advanced materials such as composites and ceramics could lead to sprockets with superior strength-to-weight ratios and enhanced wear resistance.
3D Printing
Additive manufacturing techniques, such as 3D printing, offer the potential for custom sprocket designs with optimized geometries and reduced material waste.
Smart Sprockets
Integration of sensors and IoT technologies could result in “smart” sprockets that monitor wear and performance in real-time, enabling predictive maintenance and reducing downtime.
How to Choose a Suitable Drive Sprocket
Selecting the right drive sprocket involves several considerations to ensure optimal performance and longevity:
Clear Requirements
Identify the specific requirements of your application, including load capacity, speed, and environmental conditions. This information will guide your selection process.
Material Selection
Choose the appropriate material based on the operational environment and performance needs. Consider factors such as strength, weight, and corrosion resistance.
Design Optimization
Opt for a sprocket design that ensures efficient power transmission and longevity. Pay attention to tooth profile, pitch, and alignment.
Suppliers and After-sales Service
Select reputable suppliers who offer high-quality products and reliable after-sales support. This ensures you can address any issues promptly and maintain operational efficiency.
Cost-effectiveness
Evaluate the cost-effectiveness of the sprocket by balancing initial purchase price with longevity and maintenance requirements. A higher upfront cost may be justified by longer service life.
Quality Control
Ensure that the sprockets you purchase meet stringent quality control standards. This minimizes the risk of premature failure and ensures consistent performance.
Conclusion
Drive sprockets are indispensable components in a wide range of applications, from automotive to marine industries. Understanding their performance characteristics, types, and material advantages can help optimize their use. As technology advances, the future holds exciting possibilities for even more efficient and durable sprockets. Making informed choices when selecting sprockets ensures reliable and cost-effective operation across various fields.
Author: Dream