Product Description
OLA Mechanical Machinery Suppliers Mini Excavator Drive Sprocket Wheel China E120B Excavator Parts Sprocket
Product Description
Excavator Drive Sprocket
The Excavator Drive Sprocket, Also Known As The Excavator Sprocket Wheel, is another crucial component of an excavator’s Undercarriage System. It is connected to the final drive motor and engages with the excavator’s Track Chain.
The Drive Sprocket Is Typically Located At The Rear Of The Excavator And Is Responsible For Driving The Tracks And Propelling The Machine CZPT Or Backward. The Sprocket Is Comprised Of Teeth That Mesh With The Links Of The Track Chain, Enabling The Excavation Machine To Move.
Like Other Components Of The Undercarriage System, The Drive Sprocket Is Made From Durable Materials, Such As Steel. It Undergoes Heat Treatment Processes To Enhance Its Strength And Wear Resistance, As It Experiences Substantial Forces And Friction During Operation.
Structure Of Products
-The Drive Sprocket Is Typically Located At The Rear Of The Excavator And Is Connected To The Final Drive Motor.
-It Is A Large, Toothed Wheel That Meshes With The Track Links To Provide Traction And Movement.
-The Sprocket Is Usually Made Of High-Strength Steel To Withstand The Heavy Loads And Impact Forces Generated During Operation.
-The Tooth Design May Vary Depending On The Manufacturer, But It Is Typically A Single-Tooth Or Double-Tooth Configuration.
Detailed Photos
Product Parameters
Product Name | Sprocket |
Keywords | Excavator Drive Sprocket |
Material | 40MN/35MnB |
Finish | Smooth |
Colors | As per to customer’s request |
Technique | Forging &casting |
Weight | 10-50kg |
Surface Hardness | HRC50-56,Deepth:4mm-10mm |
Size | standard or Customized |
Process | Forging Casting |
Test Report | Provided |
Shape | Round |
Quality | 100% Tested |
OEM | OEM Services Provided |
MOQ | 1 Piece |
Parame Code |
A | M | P | H | W | N-φ | Z |
DH55/R60 | 250 | 465 | 135 | 42 | 18 | 12-φ17 | 21 |
DH130 | 325 | 592 | 171 | 56 | 18.7 | 15-φ17.5 | 21 |
DH170 | 362 | 645 | 171 | 64 | 21.6 | 21-φ18 | 23 |
DH370 | 490 | 740 | 216 | 90 | 33 | 28-φ21 | 21 |
DH400 | 490 | 740 | 216 | 90 | 33 | 28-φ21 | 21 |
DH220/R225-7 | 402 | 660 | 190 | 68 | 18 | 30-φ16 | 21 |
DH280 | 450 | 760 | 203 | 74 | 25.5 | 16-571.5 | 23 |
DH450 | 325 | 590 | 171 | 52 | 22.4 | 15-φ17 | 21 |
E55 | 230 | 424 | 135 | 49 | 14.5 | 9-φ15.5 | 19 |
E70B | 265 | 555 | 135 | 38 | 18 | 12-φ16 | 25 |
E70B-3 | 288 | 555 | 135 | 38 | 17 | 12-φ16 | 25 |
E120B | 346 | 600 | 171.5 | 52 | 21 | 15-φ18 | 21 |
E200B | 415 | 660 | 190 | 63 | 22.3 | 14-φ21.5 | 21 |
E305.5B | 230 | 428 | 135 | 49 | 16 | 12-φ15 | 19 |
E320 | 456 | 660 | 190 | 65 | 23 | 16-φ21 | 21 |
E325 | 450 | 697 | 203 | 75 | 27 | 18-φ21.5 | 21 |
E330 | 515 | 813 | 216 | 80.5 | 28 | 16-φ21.5 | 23 |
E345 | 577 | 810 | 216 | 86 | 23 | 20-φ25 | 23 |
E450 | 561 | 885 | 216 | 86 | 26 | 24-φ27 | 25 |
E300B | 450 | 770 | 190 | 70 | 25 | 16-φ21 | 25 |
Paramd Code |
A | M | P | H | W | N-l | Z |
EC140 | 366 | 591 | 171.5 | 58 | 16 | 22-φ17 | 21 |
EC150 | 320 | 650 | 171.1 | 56 | 15 | 20-φ18 | 23 |
EC240 | 410 | 658 | 190 | 62 | 21.4 | 18-φ19 | 21 |
EC290 | 450 | 704 | 203 | 84 | 28 | 16-φ21 | 21 |
EC360 | 450 | 760 | 216 | 90 | 27 | 24-φ21 | 21 |
EC460/R450 | 461 | B19 | 216 | 87 | 26 | 24-φ21 | 23 |
EX30-5 | 204 | 350 | 101 | 28 | 14.6 | 9-φ13 | 21 |
EX35 | 210 | 350 | 101 | 27 | 15 | 9-φ13 | 21 |
EX55 | 230 | 420 | 135 | 42 | 12.3 | 9-φ15 | 19 |
EX60-1 | 290 | 535 | 154 | 50 | 18 | 12-φ17 | 21 |
EX70 | 330 | 535 | 154 | 40 | 19.6 | 12-φ18 | 23 |
EX90 | 330 | 535 | 154 | 40 | 19.6 | 12-φ18 | 21 |
EX100 | 356 | 590 | 171 | 58 | 21.7 | 16-φ17 | 21 |
EX136 | 370 | 591 | 171 | 56 | 16 | 16-φ18 | 21 |
EX150-1/EX150 | 365 | 643 | 171 | 65 | 17 | 22-φ17 | 23 |
EX200-1 | 415 | 657 | 175 | 63 | 21.6 | 16-φ22 | 23 |
EX200-2 | 430 | 658 | 190 | 70 | 20.8 | 16-φ21.5 | 21 |
EX200-3 | 419 | 658 | 190 | 70 | 24 | 16-φ22 | 21 |
EX300-3 | 465 | 704 | 203 | 90 | 28 | 20-φ22 | 21 |
UH04-7 | 268 | 600 | 171.5 | 64 | 16 | 16-φ18 | 21 |
UH045 | 284 | 600 | 171 | 67 | 19 | 16-φ19 | 21 |
UH571-5 | 245 | 535 | 154 | 50 | 14 | 121-φ18 | 21 |
UH571-7 | 245 | 534 | 54 | 49 | 16 | 12-φ17 | 21 |
UH063 | 330 | 655 | 171 | 66 | 18.5 | 16-φ17.5 | 23 |
UH081 | 276 | 665 | 175 | 65 | 22.3 | 14-φ21.5 | 21 |
UH083 | 370 | 660 | 175 | 70 | 23 | 16-φ22 | 23 |
HD307 | 265 | 514 | 135 | 38 | 18 | 12-φ17.5 | 23 |
HD550-3 | 362 | 650 | 171 | 64 | 22.7 | 15-017.5 | 23 |
HD550-7 | 362 | 650 | 171 | 64 | 22.7 | 21-φ18 | 23 |
HD700-2 | 362 | 590 | 171 | 60 | 21 | 15-φ17.5 | 21 |
HD1880 | 556 | B21 | 216 | 90 | 28 | 24-φ25 | 23 |
HD800 | 402 | 660 | 190 | 62 | 21.3 | 22-φ18 | 21 |
MS120-2 | 380 | 645 | 171 | 5B | 20 | 16-φ18 | 23 |
MS110-B/MS110 | 240 | 506 | 135 | 38 | 18.5 | 16-φ13 | 23 |
TB175 | 250 | 530 | 154 | 36 | 16 | 12-φ16 | 21 |
PC20 | 190 | 380 | 101 | 27 | 15 | 9-φ13 | 23 |
PC30 | 190 | 350 | 101 | 27 | 14.5 | 9-φ13 | 21 |
PC30-7 | 210 | 385 | 101 | 25 | 15.6 | 9-φ13 | 23 |
PC30-10 | 210 | 385 | 101 | 27 | 14 | 12-φ13 | 23 |
PC40-7 | 210 | 420 | 135 | 36 | 16 | 9-φ13 | 21 |
PC60-6/7 | 265 | 525 | 154 | 36 | 15 | 12-φ16 | 21 |
PC75 | 265 | 480 | 154 | 36 | 15 | 12-φ15.5 | 19 |
PC90 | 324 | 538 | 175 | 40 | 16.2 | 15-φ19 | 19 |
PC120-6 | 400 | 600 | 175 | 42 | 14.4 | 15-φ18 | 21 |
PC150 | 424 | 660 | 190 | 60 | 21.6 | 15-φ18 | 21 |
PC200-1 | 346 | 660 | 190 | 68 | 17 | 6-φ60 | 21 |
PC200-5 | 473 | 660 | 190 | 73 | 18 | 20-φ19 | 21 |
PC200-5 | 473 | 660 | 175 | 68 | 19 | 20-φ19 | 23 |
Our Advantages
-Quenching Process
1.Improve Surface Hardness:
The Quenching Process Can Greatly Increase The Hardness Of The Drive Sprocket Surface, Thereby Increasing The Wear Resistance And Fatigue Resistance Of The Drive Sprocket And Extending The Service Life Of The Drive Sprocket.
2. Enhanced Wear Resistance:
After Quenching, A Dense Wear-Resistant Layer Is Formed On The Surface Of The Drive Sprocket, Which Can Effectively Resist Friction And Wear, Improve The Wear Resistance Of The Drive Sprocket, And Have Better Durability Under Harsh Working Conditions.
3. Improve Strength And Toughness:
The Rapid Cooling During The Quenching Process Refines The Grains In The Drive Sprocket, Thereby Improving Its Strength And Toughness, Increasing The Load-Bearing Capacity And Fracture Resistance, Making The Drive Sprocket More Reliable And Stable Under High Loads And Harsh Working Conditions.
-Enhanced Traction:
The Drive Sprockets Play A Vital Role In Providing The Necessary Traction For An Excavator To Move Smoothly On Various Terrains.
-Improved Durability
Drive Sprockets Are Designed To Withstand Heavy Loads, Constant Friction, And CZPT Environments. They Are Usually Made From High-Quality, Durable Materials Like Hardened Steel, Which Enhances Their Resistance To Wear And Tear.
-Efficient Power Transmission:
The Drive Sprockets Transfer Power From The Final Drive Motor To The Track Chain, Efficiently Converting Rotational Force Into Linear Movement. This Ensures That The Engine Power Is Effectively Utilized To Propel The Excavator, Improving Overall Efficiency And Productivity.
Related Products
Company Profile
FAQ
1. How Do You Ensure The Parts You Send Are High Quality?
Once We Receive The Raw Material We Will Do The Chemical Composition Testing And In Production, Our QC Will Do The Random Inspection Of Every Lot of The Dimensions, Appearance, Mechanical Properties Hardness, Impact Value, Etc. To Make Sure Every Part Is Qualified.
2. What Is The Payment Term?
Usually 50% Deposit And The Balance Before The Shipment Or Against The BL Copy. TT, LC Is Welcome.
3. If We Want To Do Our Logo, Is That Acceptable?
Yes, OEM &ODM Are Welcome.
4. What’s The Lead Time?
For The Normal Order, It Usually Takes 15-30 Days After Receiving The Deposit As Agreed.
5. What Kind Of Package Do You Offer?
Normally We Use The Export Standard Pallets, If You Have Any Special Requirements, We Can Discuss Them.
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After-sales Service: | After Sale |
---|---|
Warranty: | 1 Year |
Type: | Bucket Teeth |
Application: | Paving Machinery |
Certification: | CE, ISO9001: 2000 |
Condition: | New |
Samples: |
US$ 60/Piece
1 Piece(Min.Order) | |
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What are the temperature limits for the operation of drive sprockets?
The temperature limits for the operation of drive sprockets depend on the material used in their construction and the specific application they are intended for. Different materials have different temperature ranges in which they can effectively function without significant degradation or failure. Here are some general guidelines regarding temperature limits for common drive sprocket materials:
- 1. Steel Sprockets: Steel sprockets are widely used and have a broad temperature range. In most cases, they can operate efficiently within temperatures ranging from -20°C to 250°C (-4°F to 482°F). However, for high-temperature applications beyond this range, special heat-resistant steels may be required.
- 2. Cast Iron Sprockets: Cast iron sprockets are suitable for temperatures between -20°C to 200°C (-4°F to 392°F). They are commonly used in various industrial applications.
- 3. Plastic or Nylon Sprockets: These sprockets have lower temperature limits and are generally suitable for temperatures ranging from -40°C to 100°C (-40°F to 212°F). They are often used in lighter-duty applications.
- 4. Aluminum Sprockets: Aluminum sprockets have a temperature range of about -40°C to 150°C (-40°F to 302°F). They are commonly used in lightweight applications where weight is a critical factor.
It’s essential to select the appropriate material for your drive sprocket based on the operating conditions and temperature requirements of your specific application. Extreme temperatures outside the recommended range can lead to premature wear, reduced performance, and even failure of the sprocket.
Always refer to the manufacturer’s specifications and consult with experts in the field to ensure that you are using the right type of drive sprocket for the temperature conditions in your application.
How do I calculate the gear ratio for a drive sprocket and chain setup?
Calculating the gear ratio for a drive sprocket and chain setup involves understanding the relationship between the number of teeth on the sprockets in the system. The gear ratio is a crucial factor that determines the speed and torque output of the system. Here’s how you can calculate the gear ratio:
- Count the Teeth: Begin by counting the number of teeth on both the driving sprocket (connected to the power source) and the driven sprocket (connected to the load).
- Divide the Number of Teeth: Divide the number of teeth on the driven sprocket by the number of teeth on the driving sprocket.
The formula for calculating the gear ratio (GR) can be expressed as:
GR = Number of Teeth on Driven Sprocket / Number of Teeth on Driving Sprocket
For example, if the driven sprocket has 20 teeth and the driving sprocket has 10 teeth, the gear ratio would be:
GR = 20 / 10 = 2
In this case, the gear ratio is 2, which means that the driven sprocket will rotate twice for every single rotation of the driving sprocket. Gear ratio values greater than 1 indicate that the driven sprocket rotates at a higher speed than the driving sprocket, providing an increase in speed with a corresponding decrease in torque. Conversely, gear ratio values less than 1 indicate a reduction in speed and an increase in torque.
It’s essential to consider the gear ratio carefully when designing a drive sprocket and chain setup for specific applications. The gear ratio determines the mechanical advantage of the system, affecting its overall performance, speed, and torque output. By selecting the appropriate sprocket sizes and gear ratio, you can optimize the efficiency and functionality of the power transmission system for your particular machinery or equipment.
Eco-Friendly Materials Used in Manufacturing Drive Sprockets
Manufacturers have been exploring eco-friendly materials to produce drive sprockets, aiming to reduce the environmental impact of industrial processes. While traditional materials like steel are widely used, several eco-friendly alternatives have emerged. Some of these materials include:
- Recycled Steel: Using recycled steel for sprocket manufacturing helps reduce the demand for new raw materials and minimizes the energy-intensive processes required to produce steel from scratch. Recycled steel maintains its strength and performance characteristics, making it a sustainable option.
- Aluminum: Aluminum is considered more eco-friendly than steel because it requires less energy to extract and process. Additionally, aluminum sprockets are lightweight, reducing the overall weight of machinery and vehicles, leading to potential energy savings during operation.
- Bio-based Plastics: Some manufacturers are exploring the use of bio-based plastics derived from renewable resources, such as corn or sugarcane. These materials can offer comparable strength and performance to traditional plastics, with the added benefit of being biodegradable or compostable, reducing their environmental impact at the end of their service life.
- Biodegradable Composites: Certain biodegradable composites made from natural fibers and resins are being researched for use in sprockets. These composites are lightweight, strong, and environmentally friendly, making them a potential sustainable alternative.
- Castor Oil-based Polyamide: Some manufacturers have developed sprockets using castor oil-based polyamide, which is sourced from a renewable plant-derived material. This type of polyamide offers similar mechanical properties to traditional petroleum-based polyamide while being more sustainable.
It’s important to note that while these materials offer eco-friendly advantages, their application in sprocket manufacturing may vary depending on specific performance requirements and the availability of materials. When choosing an eco-friendly sprocket material, it is essential to consider factors such as load capacity, operating conditions, and the overall lifecycle of the product.
editor by CX 2024-03-26