Product Description
1. Product Application Fields
Construction Machinery
Agriculture Machinery
Mining Equipment
High-Speed Rail
Automobile Industry
Petrochemical
Energy
Shipbuilding
General Machinery
2. Research and Development
CAD Software
3D CZPT Modeling
DEFORM Simulation Software
3. Material
Carbon Steel
Alloy Steel
Stainless Steel
Aluminum
4. Heating Equipment
Electric Intermediate Frequency Furnace
5. Forging Equipment
2500Ton Double Disc Friction Press
1600Ton Double Disc Friction Press
1000Ton Double Disc Friction Press
630Ton Double Disc Friction Press
400Ton Double Disc Friction Press
Sawing Machine
Shot Blasting Machine
Air Hammer
Punch
6. Forging Weight Range:0.05kg-100kg
7. Heat Treatment Equipment
Electric heating furnaces with precise computerized
temperature control to achieve desired hardness and
mechanical properties.
Water/Oil/Polymer quenching pool with mechanical
Propeller agitation.
Induction/Flame hardening equipment.
8. Machining Equipment
CNC Center
CNC Milling Machine
CNC Drilling Machine
CNC Lathe
Grinding Machine
Wire Cutting Machine
Electric Pulse Machine
EDM
9.Inspection Equipment
Direct-Reading Spectrometer
Hydraulic Universal Testing Machine
Rockwell Hardness Tester
Brinell Hardness Tester
Vickers Hardness Tester
Metallographic Analyzer
Magnetic Particle Tester
Ultrasonic Tester
CMM
Infrared Thermometer
10.Certification of Quality Management System
ISO9001:2008
ISO/TS16949
FAQ:
1. Are you a genuine manufacturer?Yes, all products showed in our website are produced in our ISO9001:2015 certified factory; We are also a company registered by China Customs with the right to export and import.
2. I want to keep our design in confidence; can we CZPT NDA?Sure, to protect customers’ profit is our obligatory responsibility, signed NDA would be valid to both of us..
3. What should I offer to get your quotation?Please offer us your detailed information for the product, such as drawings with 2D/3D by software Pro/E, Auto CAD, SolidWorks, UG etc; as well as materials, surface treatment, quantity, package. Any special requirements should be highlighted especially for tolerance.
4.How long does it take to receive samples?
20 working days,the lead time is the general production period and does not include the transportation time.
we can supply free samples with less quantity,but customers need to pay shipping cost.
5.How long is the manufacturing lead time?
Mass Production:30-45 working days after sample approval by yours.The lead time is the general production period without the transportation time.
We could make some special production arrangement effectively if customer has urgent need.
6.How long does it take to ship goods from China by sea?
It takes about 5 weeks to European ports plus 1 week customs clearance, so you can get the container within 6 to 7 weeks.It takes about 2 weeks to east coast and 3 weeks to west coast US ports.All sea goods are shipped from HangZhou Port.
7.How long does it take to ship goods from China by air?
It takes about 7 days to all major destinations.
8.What are the payment terms?
Payment terms are negotiable and will improve for long term customers.During the initial stages, we request 50% of tooling fee in advance with the balance payable on acceptance of samples.Production orders can be negotiable.We prefer 30% deposit and the balance by T/T before sails.But sometimes T/T15 days after sails would also acceptable.
9.New product development process
Got tooling order and sample order with 50% deposit—Hold a meeting with the relation dept.To ensure the developing schedule—Design mould, fixture and gauge and making them in our factory—mould.fixture and gauge making—producing samples—approved from customer-purchasing material-forging-heat treatment-shot blasting-machining-Inspection-package—delievry
10.Which countries do you export to?
Now mainly export to U.S.A, Germany, France, Italy, UK, Brazil, Swedish, Japan, Korea, Middle east of Asia, Thailand and so on.
11.Can we visit the factory to conduct an audit?
Yes, you are welcome to visit our factory.
12.How to handle the complains?
–If happen any complaints after delivery,please just show us photos and detail compliants points, we will check with the production department and QC department Immediately and give you best solving solution which agreed by both of us,moreover we will bear all the cost (including shipping cost).
All parts are made according to customer’s drawings or samples.If you have any parts to be made, please feel free to send your kind drawings/samples to us.Technical drawings including material mark, Product weight, Purchase quantity.The comprehensive information will help us quickly calculate the accurate and reasonable price for you.
Processing Object: | Metal |
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Molding Style: | Forging |
Molding Technics: | Die Forging |
Application: | Machinery Parts |
Material: | Steel |
Heat Treatment: | Quenching |
Samples: |
US$ 2/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Can drive sprockets be used in high-speed and heavy-duty applications?
Yes, drive sprockets are designed to be used in a wide range of applications, including both high-speed and heavy-duty scenarios. The suitability of drive sprockets for these applications depends on various factors:
- 1. Material and Construction: Drive sprockets are commonly made from durable materials like steel, stainless steel, or hardened alloys, which provide excellent strength and wear resistance. The material choice and construction quality determine the sprocket’s ability to withstand heavy loads and high speeds.
- 2. Tooth Design: Sprockets used in high-speed applications may have different tooth designs, such as curved or involute tooth profiles, to reduce noise and ensure smoother engagement with the chain or belt.
- 3. Heat Dissipation: In high-speed applications, sprockets may generate more heat due to increased friction. Proper heat dissipation features, such as cooling fins or larger surface areas, are integrated into some sprocket designs to prevent overheating.
- 4. Lubrication: Adequate and proper lubrication is crucial for high-speed and heavy-duty applications. Lubricants reduce friction, wear, and heat buildup, ensuring smoother operation and extending the sprocket’s lifespan.
- 5. Load Capacity: Drive sprockets come in various sizes and configurations, each with specific load-carrying capacities. It’s important to select a sprocket that matches the required load capacity for the application.
- 6. Alignment and Maintenance: Proper alignment and regular maintenance are essential for optimal performance and longevity in high-speed and heavy-duty applications. Misalignment can lead to premature wear and failure of both the sprocket and the chain or belt.
When using drive sprockets in high-speed or heavy-duty applications, it is crucial to consider all these factors and choose sprockets that are specifically designed and rated for the intended use. Working with reputable manufacturers or consulting with experts in power transmission systems can help ensure that the selected sprockets are suitable for the application’s demands, providing reliable and efficient performance under challenging conditions.
What are the best practices for adjusting and maintaining drive sprockets for optimal performance?
Proper adjustment and maintenance of drive sprockets are crucial for ensuring optimal performance, longevity, and safe operation of the power transmission system. Here are some best practices to follow:
- Regular Inspection: Conduct regular visual inspections of the sprockets and the entire power transmission system. Look for signs of wear, damage, or misalignment. Identifying and addressing issues early can prevent costly repairs and downtime.
- Lubrication: Proper lubrication is essential for reducing friction and wear between the sprockets and the chain or belt. Follow the manufacturer’s guidelines for the type and frequency of lubrication. Consider the operating environment, temperature, and load conditions when selecting the lubricant.
- Alignment: Ensure proper alignment of the sprockets with each other and with other components of the system, such as shafts and bearings. Misalignment can lead to premature wear and decreased efficiency. Use alignment tools and techniques to achieve accurate alignment.
- Tension: Maintain the correct tension in the chain or belt. Too much tension can cause excessive wear, while too little tension can lead to slippage and power loss. Follow the manufacturer’s recommendations for proper tensioning.
- Cleanliness: Keep the sprockets and chain or belt clean from dirt, debris, and contaminants. Regularly clean the components and the surrounding area to prevent abrasive particles from accelerating wear.
- Replace Worn Components: Monitor the wear on the sprockets and the chain or belt. Replace any components that have reached their wear limits to prevent further damage to the system and maintain optimal performance.
- Use Quality Components: Invest in high-quality sprockets, chains, and belts that are suitable for the specific application and operating conditions. Inferior components may wear more quickly and compromise the overall performance of the system.
- Temperature Considerations: If operating in extreme temperature conditions, choose materials and lubricants that can withstand the temperature range. High temperatures can accelerate wear and affect the performance of the system.
- Training and Safety: Ensure that personnel responsible for adjusting and maintaining the drive sprockets are properly trained and follow safety protocols. Safety should always be a top priority during maintenance procedures.
By following these best practices, you can optimize the performance, efficiency, and service life of your drive sprockets and power transmission system, reducing the risk of unexpected breakdowns and improving the overall reliability of your machinery and equipment.
What are the signs of wear and damage in drive sprockets, and how can I identify them?
Drive sprockets are critical components in power transmission systems, and it’s essential to identify signs of wear and damage early to prevent potential failures and downtime. Here are some common signs of wear and damage in drive sprockets:
- Teeth Wear: Examine the sprocket teeth for signs of wear, such as flattened, rounded, or hooked profiles. Worn teeth can cause poor engagement with the chain, leading to inefficient power transfer and noise during operation.
- Corrosion: Rust or corrosion on the sprocket surface can weaken the material over time, compromising its structural integrity. Check for any signs of corrosion, especially in sprockets used in outdoor or humid environments.
- Cracks or Breaks: Inspect the sprocket for any visible cracks, breaks, or chipped teeth. Cracks can lead to sudden failure, posing safety risks and potential damage to other components.
- Chain Skipping: If the chain frequently skips or jumps over the sprocket teeth during operation, it could indicate excessive wear on the sprocket or the chain itself.
- Chain Elongation: A stretched or elongated chain can cause uneven wear on the sprocket teeth, affecting the overall performance and increasing the risk of premature failure.
- Excessive Noise: Unusual noises, such as grinding or clicking sounds during operation, may suggest that the sprocket or chain needs inspection and maintenance.
- Poor Performance: Decreased efficiency or power transfer in the power transmission system can be an indicator of worn or damaged sprockets.
To identify these signs of wear and damage, conduct regular visual inspections of the drive sprockets. Pay attention to the sprocket teeth, surface condition, and any irregularities. Additionally, monitoring performance metrics, such as chain wear and vibration levels, can help in detecting potential issues.
If you notice any of these signs, it is essential to address the problem promptly. Depending on the severity of wear or damage, you may need to replace the drive sprocket or the entire power transmission system to ensure safe and efficient operation.
editor by CX 2023-10-27