Product Description
Product Description
Product Description
| Item | Chain sprocket, Chain wheels, gears |
| Design | Can be at the customer’ request, tailor-made, at customer’s design,OEM |
| Application | Petrochemical industry, Mining, metallurgy, machine tools, hydra-power |
| Material | Casting or Forged Material 45#,SAE1045,SAE4140,SAE4150,SAE4160,20CrMnTi,42CrMo, 18CrNiMo7,42CrMo,40CrNiMoA,20CrNiMoA,stainless steel 410,stainless steel 304 |
| Treatment | Forging, machining, gear hobbing |
| Surface treatment | Quenching, oxidizing black, galvanizing, sandblasting, oil immersion, grinding |
| Heat treatment | Tempering, high frequency quenching, carburizing quenching |
| Standard | ANSI, DIN, ISO |
| Size | From diameter 250mm to 1250mm |
| Minimum order | 1 pc |
Product Real Shot
Manufacturing Process
- Raw material, issue material testing report100% Ultrasonic Test ASTMA388
- Sawing into parts
- CNC lather blank.
- Hobbing
- High Frequency and Hardness test
- Key way, set the screw
- Clean and Dimensional Checking
- Package and Delivery.
Data Needed for Quotation
– Your own drawing
– Your requirement on material and necessary dimensional data
– Ask for recommend
Company Profile
ZheJiang CZPT Machinery Co., Ltd., established in the year of 2012, is a professional supplier of material handling equipment, OEM machinery parts, various forging parts and casting parts.
Ebon’s products scope: cranes, hoists, magnets, grabs, hooks, wheels, drums, axles, lifting beams,bearing box, bearings, couplings,flanges etc. They are applied in wide range of field: Machinery, Mining, Hydro power Transportation, Construction…..
CZPT has 5 reliable manufacturing factories to make sure stable supply and fast delivery for your business.
Our products are also exported to USA, Britain, Japan, South Korea, Russia, Indonesia, Thailand, India, Vietnam, Canada, Argentina, Paraguay etc more than 50 countries.
CZPT team is loyal and committed to your success, and firmly believes that our products and services will increase the value and effectiveness of your business with following characters:
-Professional sales team, market promotion team and logistics team with more then 10 years experience .
-Loyal and Responsible Characters
-Efficient Work, Fast Response
-Responsible Quality Control Team
-Video the manufacturing process, the testing, and packing before delivery
1.Q: How about your delivery time?
A: Generally, it will take 7-30 days after receiving your advance payment. The specific delivery time depends on the items, transportation ways and the quantity of your order.
2.Q: Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings.
3.Q: Do you test all your goods before delivery?
A: Yes, we have 100% Ultrasonic test, Magnetic test or Liquid Penetration test before delivery
4.Q: How do you make our business long-term and good relationship?
A: (1) We keep good quality and competitive price to ensure our customers benefit ;
(2) We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
5.Q: I can’t see the goods or touch the goods, how can I deal with the risk involved?
A: Our quality management system conforms to the requirement of ISO 9001:2015 verified by DNV. We are absolutely worth your trust. We can accept trial order to enhance mutual trust.
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Machinery, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Forging Parts |
| Toothed Portion Shape: | Spur Gear |
| Material: | Casting or Forged Material |
| Customization: |
Available
| Customized Request |
|---|
How do I properly clean and lubricate drive sprockets to prolong their lifespan?
To prolong the lifespan and ensure optimal performance of your drive sprockets, regular cleaning and lubrication are essential. Here’s a step-by-step guide on how to clean and lubricate drive sprockets:
- 1. Cleaning:
Before lubricating the sprockets, it’s crucial to clean them thoroughly to remove dirt, debris, and old lubricants. Follow these steps:
- Use a stiff brush or compressed air to remove loose dirt and debris from the sprocket teeth and chain.
- Prepare a cleaning solution by mixing mild detergent or degreaser with water. Avoid using harsh chemicals that could damage the sprockets or the surrounding components.
- Using a clean cloth or brush, apply the cleaning solution to the sprockets and scrub away any stubborn grime.
- Rinse the sprockets with clean water to remove the cleaning solution and remaining debris.
- Dry the sprockets thoroughly using a clean cloth or allow them to air dry.
- 2. Lubrication:
Once the sprockets are clean and dry, it’s time to apply lubrication. Lubrication helps reduce friction, prevent wear, and protect the sprockets from corrosion. Here’s how to properly lubricate the drive sprockets:
- Choose a suitable lubricant specifically designed for sprockets and chains. It’s essential to use a lubricant that is appropriate for the application and environmental conditions.
- Apply a small amount of lubricant to each sprocket tooth while rotating the chain to ensure even coverage.
- Allow the lubricant to penetrate the sprocket teeth and chain links. This may take a few minutes.
- Wipe off any excess lubricant with a clean cloth to prevent accumulation of dirt and debris.
- Check the manufacturer’s recommendations for lubrication intervals and reapply the lubricant as needed based on the operating conditions.
Regularly cleaning and lubricating your drive sprockets will help extend their lifespan, reduce maintenance issues, and optimize the performance of your power transmission system. Remember to follow the manufacturer’s guidelines and best practices for cleaning and lubricating to achieve the best results.
How do I calculate the gear ratio for a drive sprocket and chain setup?
Calculating the gear ratio for a drive sprocket and chain setup involves understanding the relationship between the number of teeth on the sprockets in the system. The gear ratio is a crucial factor that determines the speed and torque output of the system. Here’s how you can calculate the gear ratio:
- Count the Teeth: Begin by counting the number of teeth on both the driving sprocket (connected to the power source) and the driven sprocket (connected to the load).
- Divide the Number of Teeth: Divide the number of teeth on the driven sprocket by the number of teeth on the driving sprocket.
The formula for calculating the gear ratio (GR) can be expressed as:
GR = Number of Teeth on Driven Sprocket / Number of Teeth on Driving Sprocket
For example, if the driven sprocket has 20 teeth and the driving sprocket has 10 teeth, the gear ratio would be:
GR = 20 / 10 = 2
In this case, the gear ratio is 2, which means that the driven sprocket will rotate twice for every single rotation of the driving sprocket. Gear ratio values greater than 1 indicate that the driven sprocket rotates at a higher speed than the driving sprocket, providing an increase in speed with a corresponding decrease in torque. Conversely, gear ratio values less than 1 indicate a reduction in speed and an increase in torque.
It’s essential to consider the gear ratio carefully when designing a drive sprocket and chain setup for specific applications. The gear ratio determines the mechanical advantage of the system, affecting its overall performance, speed, and torque output. By selecting the appropriate sprocket sizes and gear ratio, you can optimize the efficiency and functionality of the power transmission system for your particular machinery or equipment.
Inspection and Maintenance of Drive Sprockets
Regular inspection and maintenance are crucial to ensure the optimal performance and longevity of drive sprockets. The frequency of inspection and maintenance may vary depending on the application, operating conditions, and the type of sprocket. Here are some general guidelines:
- Regular Visual Inspection: Conduct a visual inspection of the drive sprockets at least once a month or as recommended by the equipment manufacturer. Look for signs of wear, damage, or alignment issues.
- Lubrication: Lubricate the sprockets according to the manufacturer’s recommendations. Proper lubrication reduces friction and wear between the sprocket teeth and the chain, extending their lifespan.
- Chain Tension: Check the tension of the chain regularly and adjust it as needed. Proper tension ensures that the chain remains securely engaged with the sprocket, preventing slippage and premature wear.
- Alignment: Ensure that the drive sprocket is correctly aligned with the driven sprocket. Misalignment can cause uneven wear and reduce efficiency. Make necessary adjustments to achieve proper alignment.
- Cleanliness: Keep the sprockets clean and free from debris or build-up that can affect their performance. Regularly clean the sprockets and the surrounding area to prevent contaminants from entering the system.
- Inspect Teeth Profile: Check the teeth profile regularly for signs of wear. Worn-out teeth can cause chain skipping and affect the overall performance of the power transmission system.
- Replace Worn Sprockets: If any sprocket shows significant wear, deformation, or damage, replace it promptly with a new one to avoid further issues and prevent damage to other components.
- Monitor Operating Conditions: Keep track of the operating conditions, such as temperature, load, and speed. Extreme conditions may require more frequent inspections and maintenance.
It’s important to follow the equipment manufacturer’s recommendations for inspection and maintenance intervals. Regular and proactive maintenance will not only enhance the performance of the drive sprockets but also contribute to the overall reliability and efficiency of the machinery or equipment they are used in.
editor by CX 2023-08-01