Product Description
Excavator PC200 Drive Sprocket Rim
Product Description
| Product: | Sprocket and Segment |
| Material: | 35MnB |
| Production Process: | Casting/Forging |
| Surface Hardness: | HRC50-60; depth : 4-10mm |
| Color: | Black, Yellow or Customized |
| Compatible Machine: | Excavator/Bulldozer |
| Certification: | ISO9001 |
| Deliver time: | 7-15 days after contrast established |
| Offer customized Service : | Yes |
Detailed Photos
Main Feature
- Through professional quench-tempering processes to guarantee excellent mechanical properties, high strength and superior wear resistance to avoid bending and breakage.
- Produced in advance machining center and vertical CNC turning machine for precision requirements.
- strict quality management ensures the effective and stable products.
Dozer Excavator Part No.
| Komatsu | PC40,PC60-1,PC60-5,PC90,PC100-3,PC120,PC200-3,PC300-3,D4D, etc. |
| Caterpillar | E70B,E100B,E120B,E180,E200B,D3C,D3K,D5H,D6M,D6N,D6D,D5B,D7G,D7R,D8R,D8N, etc |
| Hitachi | EX40,EX60-1,EX60-6,EX70,EX100,EX120,EX200-1,EX220-1,UH083,UH07-7, etc |
| Hyundai | R55-7,R255-7,R250,R290,R305-7,R200, rtc. |
| Sumitomo | SH120,SH200,SH280,SH300,SH430, etc. |
| Samsung | SE210,SE210-3,SE280,SE350-2, etc. |
| Volvo | EC210,EC240, etc. |
| Kobelco | SK200,SK07-2,SK100,SK120,SK220-3,SK220-1,SK300,SK310,SK320, etc. |
| Daewoo | DH55,DH220-3/5,DH300,DH330-3, etc. |
| PS: The models above are just for reference, we can’t list all models here. We can supply more products as your requirements. | |
Company Profile
Establised in 2007, CZPT always insist on quality first, service first, continuously introduce new equipment, improve products quanlity and increase production capacity.
Among them, forged bucket teeth, as 1 of the main products of CZPT Forging, can match most brands on the market, and the R&D department is also committed to developing new bucket teeth to adapt to different brands of excavators, such as Caterpillar, Komatsu, Volvo, and mini excavators, etc.
Packaging & Shipping
FAQ
1. You are a trader or a manufacture?
We are an industry and trade integration business, our factory located in HangZhou ,and our sales department is in City centre of HangZhou.
2. How can I be sure the part will fit my excavator?
Give us correct model number/machine serial number/ any numbers on the parts itself. Or measure the parts give us dimension or drawing.
3. How about the payment terms?
We usually accept T/T or L/C. other terms also could be negotiated.
4. What is your minimum order?
It depends on what you are buying. Normally, we don’t have MOQ request.
5. What is your delivery time?
If don’t stock in factory : 20 days . If there are any parts in stock , our delivery time is only 0-7 days.
6. What about Quality Control?
We have a perfect QC system for the perfect products. A team who will detect the product quality and specification piece carefully, monitoring every production process until packing is complete, to ensure product safety into container.
7. Can offer the sample ?
For forged bucket teeth we can offer free sample, but the clients need bear the freight.
| Type: | Undercarriage |
|---|---|
| Usage: | Special Excavator, Mining Excavator |
| Certification: | ISO9001: 2000 |
| Condition: | New |
| Hardness: | HRC50-60; Depth : 4-10mm |
| Process: | Casting/Forging |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can drive sprockets be used in underwater or harsh environmental conditions?
Whether drive sprockets can be used in underwater or harsh environmental conditions depends on the material and design of the sprocket, as well as the specific conditions of the application. Here are some considerations:
- 1. Stainless Steel Sprockets: Stainless steel sprockets are highly resistant to corrosion and can be used in various harsh environments, including underwater applications. They are commonly used in marine equipment and other outdoor applications exposed to moisture and humidity.
- 2. Coated or Plated Sprockets: Some sprockets are coated or plated with materials like zinc, nickel, or chrome to enhance their corrosion resistance. These sprockets can also be used in mildly harsh environments but may have limitations in prolonged underwater use.
- 3. Sealed or Shielded Bearings: In some applications, especially those exposed to dust, dirt, or debris, sprockets with sealed or shielded bearings are used to protect the internal components from contamination.
- 4. Specialized Materials: In extremely harsh environments, such as underwater mining or deep-sea operations, specialized materials with high corrosion resistance and durability may be required.
It’s essential to consider the specific conditions of your application when selecting drive sprockets for use in underwater or harsh environments. Regular maintenance and proper lubrication are also critical to extending the lifespan of sprockets in such conditions. Additionally, consulting with experts or manufacturers with experience in supplying sprockets for similar environments can help you make the right choice for your application.
How do I identify the signs of wear and tear in drive sprockets, and when should they be replaced?
Drive sprockets are essential components in power transmission systems, and their proper functioning is crucial for overall performance. It’s essential to regularly inspect the sprockets for signs of wear and tear to prevent potential issues. Here are some indicators of wear and tear to look out for:
- Worn Teeth: Check the teeth of the sprocket for signs of wear. Worn teeth will have a “hooked” or pointed appearance, which can lead to poor engagement with the chain and cause skipping.
- Deformation: Look for any signs of deformation, such as bent or twisted teeth. Deformation can occur due to heavy loads or impacts, and it affects the sprocket’s ability to mesh correctly with the chain.
- Corrosion: Inspect for rust or corrosion, especially if the sprockets are not stored properly. Corrosion weakens the sprocket’s material and may lead to premature failure.
- Chipped Teeth: If you notice any chips or missing portions of the sprocket’s teeth, it’s a clear sign of damage, and the sprocket should be replaced.
- Excessive Noise: Unusual noise during operation, such as grinding or clunking sounds, can indicate a problem with the sprocket’s condition.
- Chain Skipping: If the chain skips or jumps on the sprocket during operation, it can be a sign of worn-out teeth or improper alignment.
- Visible Wear Markers: Some sprockets have wear indicators or markers on the teeth. If these markers are no longer visible, it’s a sign that the sprocket has reached the end of its service life.
As for the replacement schedule, it depends on the specific application, usage, and maintenance practices. In high-wear environments or heavy-duty applications, sprockets may need replacement more frequently. Regular maintenance and visual inspections are essential to catch signs of wear early and prevent unexpected failures.
If you notice any of the mentioned signs of wear or other abnormalities during inspection, it is recommended to replace the drive sprockets promptly. Continuing to use worn or damaged sprockets can lead to reduced efficiency, increased wear on other components, and even safety hazards. Always consult the manufacturer’s guidelines or a qualified expert to determine the appropriate replacement interval for your specific application.
What are the signs of wear and damage in drive sprockets, and how can I identify them?
Drive sprockets are critical components in power transmission systems, and it’s essential to identify signs of wear and damage early to prevent potential failures and downtime. Here are some common signs of wear and damage in drive sprockets:
- Teeth Wear: Examine the sprocket teeth for signs of wear, such as flattened, rounded, or hooked profiles. Worn teeth can cause poor engagement with the chain, leading to inefficient power transfer and noise during operation.
- Corrosion: Rust or corrosion on the sprocket surface can weaken the material over time, compromising its structural integrity. Check for any signs of corrosion, especially in sprockets used in outdoor or humid environments.
- Cracks or Breaks: Inspect the sprocket for any visible cracks, breaks, or chipped teeth. Cracks can lead to sudden failure, posing safety risks and potential damage to other components.
- Chain Skipping: If the chain frequently skips or jumps over the sprocket teeth during operation, it could indicate excessive wear on the sprocket or the chain itself.
- Chain Elongation: A stretched or elongated chain can cause uneven wear on the sprocket teeth, affecting the overall performance and increasing the risk of premature failure.
- Excessive Noise: Unusual noises, such as grinding or clicking sounds during operation, may suggest that the sprocket or chain needs inspection and maintenance.
- Poor Performance: Decreased efficiency or power transfer in the power transmission system can be an indicator of worn or damaged sprockets.
To identify these signs of wear and damage, conduct regular visual inspections of the drive sprockets. Pay attention to the sprocket teeth, surface condition, and any irregularities. Additionally, monitoring performance metrics, such as chain wear and vibration levels, can help in detecting potential issues.
If you notice any of these signs, it is essential to address the problem promptly. Depending on the severity of wear or damage, you may need to replace the drive sprocket or the entire power transmission system to ensure safe and efficient operation.
editor by CX 2023-08-14